Gas industry procedures. Failure to follow this instruction may result in explosion, fire, serious personal injury, or death. A. Hose end valve with a bleed port (Fig. 13): Purging can be accomplished using a hose end valve containing a bleed port which also allows for evacuation without the use of an adapter. B. Hose end valve without a bleed port: When a hose end valve does not have a bleed port, a separate device must be used for evacuation. C. Purging using a Type 1 connection (Fig. 14): L.P. Gas cylinder evacuation can be accomplished during each purging by using a Type 1 connection. The Type 1 valve outlet has an external 1 5/16" ACME right-hand thread which will accept this connection. TYPE 1 CAUTION After purging or filling an L.P. Gas cylinder, DO NOT insert a POL plug into the valve outlet. Insertion of the plug will prevent the back-check from closing. Use ONLY the provided cap and strap attached to the outlet. Close the cylinder valve knob before returning the cylinder to the customer. For proper purging procedures refer to: In the US: Safety Bulletin NPGA# 133, “Purging L.P. Gas Cylinders”, and Safety Bulletin NPGA #130, “Recommended Procedures for Filling Cylinders”. Transporting the Cylinder cont. Filling and Purging Type 1 L.P. Gas Cylinders Purging and Evacuating Devices for L.P. Gas Cylinders with Type 1 Cylinder Valves Filling and Purging Type 1 L.P. Gas Cylinders cont. 12 13 14 CGA-510 POL Assembly/Set up ¦ Remove components from package. 7 Firebox Side Burner *Rear Trim Plate Spacers Side Burner Grate Right Side Table Left Side Burner Table Grates Burner Heat Tents™ Base Top Panel Left Panel Left Door Right Door Grease Pan Locking Casters Door Magnet Tool Hook Cylinder Support Right Panel Side Burner Knob *Cylinder Retaining Bolt Grease Cup Electrode Module Non-Locking Casters Warming Rack 9-Volt Battery *Left Side Burner Electrode Door Handles Grease Cup Support *Caster Brackets Rear Panel Hardware Blister Pack * On some models, this item is factory installed. 1-A. Arrange the two panels and the base on the ground as shown. .... LOOSELY assemble the Right Panel and the Left Panel to the Grill Base using three screws (TN) in each corner (see Fig. 1-B). .... Tighten all fasteners. .... NOTE: Use a large piece of cardboard or a ground cloth to protect the painted finish on the grill. .... Assemble the Right Panel and the Left Panel to the Step Grill Base. 1 1-A Base Right Panel Left Panel 8 (TN) M6 x 15mm Screw (12) Qty. Hardware shown actual size TN (x3) Per Corner 1-B Note Hole Locations in Panels Front Step 2 9 2-A. Assemble four Caster Brackets to the Grill Base using three screws (TN) in each bracket (see Fig. 2-B). .... NOTE: The four Caster Brackets are identical. Rotate each Caster Bracket so three holes in each bracket align with three holes on the Grill Base. .... Tighten all fasteners. .... NOTE: On some models, the Caster Brackets are pre-installed by the factory. 2-A 2-B Caster Bracket TN (x3) Per Corner .... Assemble four Caster Brackets to the Grill Base. .... NOTE: On some models, the Caster Brackets are pre-installed by the factory. .... Assemble two Locking Casters to the front of the Grill Base. .... Assemble two Non-Locking Casters to the rear of the Grill Base. (TN) M6 x 15mm Screw (12) Qty. Hardware shown actual size Caster Bracket (x4) 2-C 2-C. Fasten Casters tight against the Caster Brackets. Back Front Locking Caster Locking Caster Non- Locking Casters Front Back 3-A 3-A. Assemble the Rear Panel to the Left and Right Side Panels with four Screws (FA). Step 3 .... Carefully turn the assembly Right-Side-Up. .... Assemble the Rear Panel. .... Assemble the Cylinder Support. (FA) M5 x 15mm Screw (4) Qty. Hardware shown actual size Rear Panel FA (x4) 3-B 3-C 3-B. Assemble the Cylinder Retaining Bolt to the Cylinder Support. .... NOTE: On some models, the Cylinder Retaining Bolt is pre-installed by the factory. (VP) Self Tapping Screw (1) Qty. Hardware shown actual size 3-C. Assemble the Cylinder Support to the Base by engaging the tabs in the slots. Secure the support with one screw (VP). VP Cylinder Support 10 Hardware shown actual size (BW) M5 Locking Hex Nut (2) Qty. Step 4 (AV) M5 x 10mm Screw (2) Qty. 4-A AV (x2) BW (x2) Electrode Module Left Side Panel 4-A. Attach the Electrode Module to the Left Panel on the inside surface. Use two screws (AV) and two locking hex nuts (BW). .... Attach Electrode Module. .... Install Door Magnet. 4-B 4-B. Assemble one Door Magnet to the Base with two Screws (TN). Door Magnet TN (x2) Hardware shown actual size (TN) M6 x 15mm Screw (2) Qty. 11 .... Assemble two Spacers to the Top Panel. .... Assemble the Top Panel to the Grill Cart. 5-A 5-A. Assemble the two Spacers to the Top Panel with four Screws (TN). Hardware shown actual size TN (x4) Top Panel Step 5 (TN) M6 x 15mm Screw (11) Qty. Spacer (x2) (with flange up) 5-B 5-B. Assemble the Top Panel to the Grill Cart with seven Screws (TN). TN (x7) Top Panel 6-A 6-A. Carefully place th...