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OM2123 A ™ & © Char-Griller / A&J Mfg. PARTS LIST AND TOOLS REQUIRED (Tools Not Included) Pliers and 7/16" nut driver Parts………….Descriptions 1….........EASY DUMP FIRE GRATE 3………..….......COOKING GRATES 1……......……………...GRILL BODY 1………......…………..HEAT GAUGE 1……..........WOOD FRONT HANDLE 1…...............…………SMOKESTACK 2……….......………....LEGS (SHORT) 2……….........…………LEGS (LONG) 1……………………….CROSSBAR 2…..……………….........…..……WHEELS 1…..………………..........…..….....AXLE 1..…..............FRONT SHELF ASSEMBLY 1……………..……..DAMPER CIRCLE 2…..........HANGERS (FOR FIRE GRATE) 2………..........……………LEG BRACES 1…................…SIDE SHELF ASSEMBLY 1………….........……..WARMING RACK No Returns on Used Grills STOP! CALL FIRST! DO NOT RETURN PRODUCT TO STORE. CALL (912) 638-4724 This product has been built to the highest quality standards. Call us should you have any questions not addressed in these instructions, or for service information. Have your grills serial number (located on the back of the grill body or on the leg) when calling. OM2123 A ™ & © Char-Griller / A&J Mfg. ASSEMBLY INSTRUCTIONS Read all safety warnings and instructions carefully before assembling and operating your grill. IMPORTANT HINT: DO NOT TIGHTEN ANY NUTS AND BOLTS UNTIL GRILL IS FULLY ASSEMBLED. 1. Assembly requires 2 people. Get another person to Help. For easiest assembly use a HAMMER, PLIERS and a 7/16" NUT DRIVER. NOTE: Do Not tighten any bolts unless instructed to do so. Tightening too soon may prohibit parts from Fitting together. All Hex Nuts should be on the Inside of the grill unless stated otherwise. Unpack all contents in a well-cleared and padded area. 2. Insert one LONG LEG and one SHORT LEG into the CROSSBAR. See below. Repeat this step for the other LONG and SHORT LEG. Short Leg Long Leg Crossbar 3. Attach LEG BRACES to the outside of one of the LONG and SHORT LEG assemblies you just made. See below. Use two 1 3/4" hex bolts and nuts for each LEG BRACE but only finger tight. Leg Braces OM2123 A ™ & © Char-Griller / A&J Mfg. 4. Insert all four corners of the BOTTOM WIRE SHELF into the four holes located near the bottom inside of the four LEGS. See below Next, rotate the LEGS upward until vertical. Important: Make sure the two Long Legs are on the same end. Long Legs Short Legs 5. Attach the other end of the LEG BRACES to the corresponding legs using 1 3/4" Hex Bolts and Nuts but only finger tight. See below. 6. Gently hammer one HUB CAP to one end of the AXLE. Slide one WHEEL onto the AXLE. Insert AXLE through the holes at the bottom of both SHORT LEGS. Slide second WHEEL onto AXLE then gently hammer the second HUB CAP onto AXLE. Next insert a cotter pin through the hole in each end of the axle. See above. OM2123 A ™ & © Char-Griller / A&J Mfg. Front Shelf Support Brace Hex Nut Front Shelf Support Brace Hex Nut 7. Stand the CART/LEG ASSEMBLY upright. Attach the bottom half of the BODY to the CART/LEG ASSEMBLY (make sure damper is on same side as wheels) with four 1 3/4" Hex Bolts. There are two holes in the front and two in the back of the grill BODY. See below. Damper 8. Attach two (2) 8" FRONT SHELF BRACKETS to the front edge of BOTTOM HALF of grill body using two (2) 3/4" Hex Bolts and Nuts (with the nuts on the inside of the grill). Attach the long WOOD SLATS to the FRONT SHELF BRACKETS and at the same time attach the FRONT SHELF SUPPORT BRACES to the underside of the outer Holes of the FRONT SHELF BRACKETS with four (4) 1" Carriage Bolts and Nuts. Attach the other end of the Support Braces to the Grill Body. See below. Carriage Bolt Front Shelf Bracket Bottom Half of Grill Body Attach to Grill Body 9. Insert SMOKESTACK from INSIDE the HOOD up through the hole. Attach with two (2) 3/4" hex bolts with the nuts on the inside. See below. Note: It is not necessary to remove the Stack Damper. Smokestack ( Insert from inside) Hex Nut Hex Bolt OM2123 A ™ & © Char-Griller / A&J Mfg. 10. Insert HEAT GAUGE through hole in hood (from outside) and push the SPLIT RING over tabs on the side of HEAT GAUGE from inside the hood. 11. Attach WOOD HOOD HANDLE to the center of the HOOD with two (2) 3/4" hex bolts, lock washers, and hex nuts. See below. 12. Set the HOOD, in the CLOSED POSITION, on top of the bottom Half of the grill body. Line up the Hinge holes and insert the Hinge Pins. This may require lifting up on the back of the Hood. Then, carefully open the hood, making sure to not let the Hinge Pins fall out, and insert the Hair Cotter Pins into the Hinge Pins. See below. Hood Hair Cotter Pin Hinge Pin Hinge OM2123 A ™ & © Char-Griller / A&J Mfg. 13. Attach the DAMPER CIRCLE to inside of bottom half of grill body with a 3/4" Bolt. The bolt goes thru a Flat Washer, thru the Damper Circle, thru the Grill Body, thru another Flat Washer, thru a Lock Washer, and finally attached to a Hex Nut. The small tab on the Damper Circle should protrude outward. Fig. J. Hex Bolt Hex Nut Lock Washer Flat Washer 14. Attach SIDE SHELF to the four (4) holes on left side o...