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If in question about any of the procedures, do not perform the work. Instead, have a trained door systems technician do the installation or repairs. IMPORTANT SAFETY NOTICES An overhead door is a large heavy object that moves with the help of springs under high tension. Moving objects and springs under tension can cause injuries. For your safety and the safety of others, follow these instructions: 1. Wear protective gloves during installation to avoid possible cuts from sharp metal edges. 2. It is always recommended to wear eye protection when using tools, other wise serious eye injury could result. 3. Operate door ONLY when properly adjusted and free of obstructions. 4. Keep door in full view while operating it. Watch the door open or close completely before leaving the area. 5. Should the door become hard to operate or completely inoperative, a qualified door agency should correct the problem to prevent damage to the door or serious personal injury. 6. DO NOT PERMIT children to play with the garage door or the electrical controls. Fatal injury could result, should the child become entrapped between the door and the floor. 7. To prevent serious injury or death, avoid standing in the open doorway or walking through the doorway while the door is moving. 8. Use lift handles/step plate when manually operating the door. DO NOT place fingers into section joints when operating the door. 9. Remove pull rope if door is operated by an electric opener. 10.Door is constantly under EXTREME SPRING TENSION. To prevent possible serious injury or death, adjustments, repairs, removal, or installation, ESPECIALLY of SPRING ASSEMBLIES, CABLES, or BOTTOM BRACKETS, should be performed ONLY by qualified door service people. 11.Check door and its hardware monthly for loose, worn, or broken parts. Have any repairs or adjustments made by a qualified door agency. 12.Have the door professionally inspected once a year. 13.Lubricate hinges, springs and rollers once a year. This manual MUST be attached to the wall in close proximity to the door. Copyright 2008 Wayne-Dalton Corp. Part No. 338306 New 5/27/2008 OPERATING ZONE You Can Save Time And Effort If You First Establish All The Facts About The “Operating Zone”. The “ Operating Zone” is the area surrounding the door opening, extending upward and backward as far as the door will travel. We call it the Operating Zone because it is the area that the door will have to operate within and the dimensions are critical and must be known in advance of a door and operator installation. 1. Daylight Opening: Exact size of finished opening. 2. Sideroom: required distance from the door opening to a wall or any obstruction. Refer To Sideroom Requirements. 3. Headroom: required distance from top of door opening to the ceiling or underside of joists. Refer To Headroom Chart. 4. Backroom: required distance from door opening header to the furthest back point to which the door track or operator unit, and their brackets, will extend. Refer to Backroom Chart. Verify the operating zone dimensions. 1 - Exact size of finished daylight opening. Do you have the correct door size? 2 - Sideroom requirements for track and spring shaft. (Refer to sideroom chart) 3 - Headroom requirements. (Refer to headroom chart for standard lift track) 4 - Backroom (depth into room) Manual lift = Door height plus 18” ; Operators = Door height plus 48” (Standard Lift) 5 - Jambs must be plumb and solidly attached to the building. Floor must be level or exact gradeline established before you start. Shipping tags show important information, door size, track size and type, spring size and hardware type. Verify that all material is present and correct before attempting installation. SIDE ROOM“A” DAYLIGHTOPENING HEIGHT DAYLIGHTOPENING WIDTH BACKROOM EXTEND JAMBS TO OPENING HEIGHT PLUS DIM Y PLUS 1-1/2” (MINIMUM LENGTH) TORSION SHAFTS REQUIRE 10” OF SIDEROOM FOR SOLID SHAFTS AND 5” OF SIDEROOM FOR TUBULAR SHAFTS MINIMUM HEADROOM REQUIRED (REFER TO HEADROOM CHART) WALL ANGLES CUT 3” OFF FOR 12” RADIUS APPLICATIONS HEADROOM “Y” SIDE ROOM“B” DIM “Y” HEADER TO SHAFT CENTERLINE 8” FOR 2” TRACK 12” FOR 3” TRACK HEADROOM CHART For Standard Lift Track (Minimum Distance Required) BACKROOM CHART (Minimum Distance Required) Dim. Y INDICATES THE DISTANCE FROM THE HEADER TO THE CENTER LINE OF DRUMS DIMS 3” TRACK, 15” RADIUS 2” TRACK, 15” RADIUS 2” TRACK, 12” RADIUS 400-8, 400-12 HEADROOM DIM Y 15-1/2” 13” 14-1/2” 12” 12-1/2” 9” 5250-18 HEADROOM DIM Y 19” 14-1/2” 18” 13-1/2” 15” 10-1/2” 800-32 HEADROOM DIM Y 21” 16-1/2” 20” 15” 17” 12-1/2” TRACK SIZE 2” 3” MANUAL DEPTH INTO ROOM DOOR HEIGHT PLUS 18” MOTOR PLUS 66” DOOR HEIGHT PLUS 24” MOTOR PLUS 66” DIM. A SIDEROOM TRACK STEEL MASONRY AND WOOD 3-1/2” 4” 4” 5” DIM. B SIDEROOM TORSION SHAFT SOLID TUBE 10” 5” 10” 5” TORSION SHAFT. NOTE: 2 1/2” OF ADDITIONAL HEADROOM IS REQUIRED FOR SINGLE TROLLEY OPERATOR INSTALLATIONS. NOTE: HEADROOM CAN BE REDUCED 2-1/2” BY USING THE QUICK CLOSING TOP FIXTURE OR BY SHO...
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