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SPARK PLUG REFERENCE GUIDE 78 F/N 71537 Oct 07 © 2007 ICS, Blount Inc. TITLE SHOP MANUAL USE TITLE SHOP MANUAL USE 613GC SERVICE MANUAL Shop Manual Use This manual contains all the technical information necessary for carrying out repairs on the 613GC cut-off saw. For safe, efficient work, it is of prime importance that the values indicated be adhered to. Routine periodic maintenance is covered in the operator’s manual included with each cut-off saw. General Shop Rules • Always use the right tools for the job, otherwise components may be damaged. • Use a plastic dead blow mallet to separate parts attached solidly to each other. • Mark mating parts as a reassembly reference. • Keep component parts together as a group. Assemble screws and nuts into appropriate subgroups. • When reassembling, clean all parts carefully, lubricate moving parts and replace all oil seals, orings, gaskets, washers and self-locking nuts. • For best results, use only original ICS® replacement parts. General Recommendations • Some procedures in this manual require the use of special tools. A complete tool kit for ICS® cut-off saws is available from ICS®. • Detailed carburetor maintenance and overhaul information is available in Walbro’s Diaphragm Carburetor Service Manual. Walbro can be contacted at http:\\or by calling 1.989.872.2131. © 2007 ICS, Blount Inc. F/N 71537 Oct 07 TITLE 1. TOOLS TITLE 1. TOOLS 613GC SERVICE MANUAL Gas Saw Service Tool Kit - P/N 71700 3 4 5 6 2 16 P/N DESCRIPTION 1 71521 SCRENCH 2 71541 PRESSURE GAUGE BULB 3 71542 COIL/FLYWHEEL TIMING SHIM 4 71543 CYLINDER ASSEMBLY CLAMPS & PISTON STOP 5 71546 613 SHOCK ABSORBER TOOL 6 71547 SPARK TESTER 7 71548 613 FLYWHEEL DISASSEMBLY TOOL 8 71550 LIMITER CAP REMOVAL TOOL 9 71565 ELECTRONIC TACHOMETER 10 71569 613GC INDUCTION SEAL FLANGE W/ SCREWS 11 71570 613GC EXHAUST SEAL FLANGE W/SCREWS 12 71573 TUNING SCREWDRIVER 13 73410 633GC FLYWHEEL PULLER 14 73425 633GC FUEL PRESSURE CAP 15 73428 613GC & 633GC MAIN BEARING DRIVER TOOL 16 73429 633 MAIN BEARING SPACING TOOL 17 73430 633GC SHOCK ABSORBER TOOL 18 73431 633GC INTAKE PORT COVER TOOL 19 73432 633GC EXHAUST PORT COVER TOOL 7 8 9 10 12 13 14 15 17 18 19 F/N 71537 Oct 07 © 2007 ICS, Blount Inc. TITLE2. SPECIFICATIONS TITLE2. SPECIFICATIONS 613GC SERVICE MANUAL SPECIFICATIONS Engine Type 2-Stroke Single Cylinder Air Cooled Displacement 4.9 cu. in. (80.7 cc) Horsepower 5.7 hp (4.2 kW) @ 9000 rpm Engine Speed 12,000 ± 500 rpm, electronically governed 2800-3200 rpm @ idle Chain Speed 5300 fpm (27 m/s), free running 4000 fps (20 m/s), in the cut Weight 21 lbs. (9.5 kg) with bar and chain Cutting Depth Up to 12 inches (30 cm) Dimensions 18 inches (45 cm) length 11.5 inches (29 cm) height 10 inches (25 cm) width Carburetor Walbro diaphragm WJ-85B Air Filtration Dry nylon Starter Dust and water shielded Ignition Electronic speed governing, water sealed Clutch Three-weight, single spring, centrifugal Fuel Mix Ratio 25:1 gasoline to oil with brand name gasoline and ICS® 2-stroke engine oil, or other high quality 2-stroke engine oil for air cooled engines. Fuel Capacity 0.23 gal (0.88 liter) 15-18 minute run time Water Supply Minimum 20 psi (1.5 bar) Noise Level 100 dB @ 1 meter Vibration Level 10.5 m/s Spark Plug TYPE Champion RCJ-7Y (for spark plug reference guide see page 78) Spark Plug Gap 0.02 inches (0.5 mm) Sprocket Type 8-tooth rim sprocket © 2007 ICS, Blount Inc. F/N 71537 Oct 07 613GC SERVICE MANUAL TITLE 3. SERIAL # LOCATION 3 613GC Cut-Off serial number series. F/N 71537 Oct 07 © 2007 ICS, Blount Inc. TITLE 4. SPARE PARTS DIAGRAM TITLE 4. SPARE PARTS DIAGRAM 613GC SERVICE MANUAL 4 This section covers torque, Loctite, and lubrication requirements of the individual components. The key numbers used are not related to the key numbers in the 613GC Replacement Parts Price List. KEY DESCRIPTION TORQUE LOCTITE® PART NUMBER Nm in.lbs. 242 1 SCREW 0.4 35 X 73866 2 STARTER ROPE HANDLE 505514 3 STARTER ROPE 73904 4 STARTER COIL SPRING & HOUSING 73909 5 STARTER CASE PLATE 71451 6 STARTER COIL SPRING & HOUSING SCREW 73910 7 STARTER ROPE PULLEY 73913 8 STARTER PULLEY WASHER 73905 9 STARTER PULLEY SCREW 0.6 52 X 73907 10 STARTER COVER ASSEMBLY 71415 11 STARTER COVER AIR DEFLECTOR 73908 12 NUT 3.0 260 73891 13 WASHER 73911 14 WAVE WASHER 73912 15 FLYWHEEL ASSEMBLY 0.7 61 509163 16 STARTER PAWL ASSEMBLY 509207 18 SCREW 0.3 26 X 73914 19 SWITCH, IGNITION TOGGLE 73237 20 IGNITION TOGGLE CABLE 73919 21 SCREW 73914 22 WAVE WASHER 73285 23 PLAIN WASHER 73890 24 SPARK PLUG CAP 73241 25 SPARK PLUG SPRING 73917 26 IGNITION COIL WITH SPARK PLUG LEAD & PRIMARY 73920 27 SWITCH GROUND CONNECTION PLATE 71449 © 2007 ICS, Blount Inc. F/N 71537 Oct 07 613GC SERVICE MANUAL TITLE 4. SPARE PARTS DIAGRAM KEY DESCRIPTION TORQUE LOCTITE® PART NUMBER Nm in.lbs. 242 1 REAR MANIFOLD CLAMP 73867 2 REAR MANIFOLD 73868 3 WRIST PIN NEEDLE BEARING 73869 4 COMPLETE PISTON/CYLINDER ASSEMBLY 71413 5 CYLINDER BASE GASKET ASSEMBLY 71412 6 SPARK PLUG 2.8 243 ...
Questo manuale è adatto anche per i modelli :Benzo e seghe - ICS 613GC (4.44 mb)
Benzo e seghe - ICS 613GC (4.44 mb)