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Table of Contents Page I. Introduction 2 II. Preparation for Installation 3 III. Handlebar Installation 3 IV. Using the Handle 6 V. Mount Wheel Assembly 7 VI. Using the Walk ‘n Roller Wheel 9 VII. Installing the Brake 9 VIII. Safety Guidelines 11 IX. Maintenance 12 Warranty 12 Pre-2004 d’Lite, Lite & Pre-2005 Encore Handlebar & Stroller Wheel Supplement To be used in conjunction with 2003 or previous model year Burley trailer Owner’s Instruction & Safety Manual. Table of Contents Page I. Introduction 2 II. Preparation for Installation 3 III. Handlebar Installation 3 IV. Using the Handle 6 V. Mount Wheel Assembly 7 VI. Using the Walk ‘n Roller Wheel 9 VII. Installing the Brake 9 VIII. Safety Guidelines 11 IX. Maintenance 12 Warranty 12 I. Introduction Congratulations! With the Walk’n Roller option you are able to stroll or jog with your kids – using your Burley d’Lite, Burley Lite, or Burley Encore trailer!.You can enjoy years of maintenance-free cycling and strolling together, all in one neat package. Every effort has been made to ensure that your purchase is of top quality and proven design, ready to provide you with many years and thousands of miles of happy, safe trailering. The Walk n’ Roller has been designed to empower you to bicycle and stroll, all in the same trip.You can bike with your Burley as a trailer to a store or a scenic park, lock your bike and quickly convert the trailer to a stroller, without tools. The conversion from trailer to stroller, and stroller to trailer, is done without removing any Walk n’ Roller components. Before using your converted Burley trailer, carefully read sections III to VIII of this supplement for essential information regarding daily use, safety guidelines, and maintenance. If you have any questions , we encourage you to contact your Burley dealer. When loaning or selling your trailer, supply the new user with both this Supplement and the original Owner’s Instruction & Safety Manual for your trailer. They must familiarize themselves with all sections, especially with Safety Guidelines and Safety Checklists prior to use. If you do not have a copy of the appropriate manual, contact Burley at or call (800) 311-5294 Burley Walk ‘n Roller Manual; models 2003 and earlier II. Preparation for Installation The Walk’n Roller requires the assembly and attachment of 3 components: handlebar, parking brake, and stroller wheel.These are covered in sections III,V, and VII. Each section has its associated part list so that you may confirm that you have received all the parts needed. If any parts are missing contact Burley, do not proceed with installation. Tools Required: 7/16 inch wrench No. 2 Phillips screwdriver Torque wrench No. 3 Phillips screwdriver Extension Some adhesive tape 7/16 inch socket Note: The No 2 Phillips screwdriver has a shaft diameter of . inch or less and is most useful here for making bolts holes through fabric. The No. 3 driver has a larger shaft (almost 1/3 inch) and is the better fit for tightening the bolts of this assembly. The locations of the Walk n’ Roller components are seen on the left. #1 is the handle assembly, #2 is the wheel assembly, and #3 is the brake. The directions around the trailer are in reference to the normal direction of motion, front being forward. III. Handlebar Installation Parts included for the Handlebar Assembly: (1) Padded handle with safety tether (1) Handle Receiver –Right side (1) Roll Bar plastic replacement hinge (1) Handle Receiver – Left side (1) Roll Bar plastic replacement catch (4) .” by 1-1/8” Phillips head bolts (4) .” locking nuts (2) . inch standard nuts (1) . “ jam locking nut (hinge) Note: Standard nuts are larger width, across the hex and do not possess a nylon locking ring. The locking nuts have a nylon ring built in. A jam nut is thinner, requiring less height on the bolt. In assembly, when replacing similar parts, use the new nuts provided. 123LeftRightFrontBack Burley Walk ‘n Roller Manual; models 2003 and earlier NOTE: if you have a 2004 Encore, this step is not necessary. Locate the replacement parts for the roll bar catch and hinge, and their counterparts on the trailer (see the figure, top of next page).The “catch” is located on the trailer’s right, the “hinge” is on the left. First remove the old hinge from the left side of the trailer by removing the hex head bolt that attaches the roll bar. Then remove the Phillips head screw that holds the hinge to the frame. Save both the hex head and Phillips bolts for installing the new hinge. Fasten the new hinge onto the trailer’s left side using the #3 driver, the existing Phillips head bolt and the new standard nut provided.The nut will fi t snugly into the hex shape recess in the center of the part.Tighten securely. Burley Walk ‘n Roller Manual; models 2003 and earlier Replace the roll bar into the new hinge. Use the pre-existing 1.5 inch hex bolt from the old hinge and the new jam locking nut provided.Tighten until the end of the bolt is fl ...
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