Oil Bottle..................................................... 1 D. T-Nuts......................................................... 2 E. Chuck Key .................................................. 1 F. End Wrenches 8/10, 14/17, 17/19mm .... 1 ea G. Spindle Spanner Wrench ........................... 1 H. Hex Wrench Set 3, 4, 5, & 6mm ........... 1 ea I. Drawbar Hex Wrench ................................. 1 A B Figure 3. G0619 out of the crate. E H F I C G D Figure 4. Inventory. In the event that any nonproprietary parts are missing (e.g. a nut or a washer), we would be glad to replace them, or for the sake of expediency, replacements can be obtained at your local hardware store. -11 G0619 DELUXE SMALL MILL/DRILL Clean Up Site Considerations The unpainted surfaces are coated with a waxy oil to prevent corrosion during shipment. Remove this protective coating with a solvent cleaner or citrus-based degreaser such as Grizzly’s G7895 Citrus Degreaser. To clean thoroughly, some parts must be removed. For optimum performance from your machine, clean all moving parts or sliding contact surfaces. Avoid chlorine-based solvents, such as acetone or brake parts cleaner that may damage painted surfaces. Always follow the manufacturer’s instructions when using any type of cleaning product. Floor Load Refer to the Machine Data Sheet for the weight and footprint specifications of your machine. Some residential floors may require additional reinforcement to support both the machine and operator. Placement Location Consider existing and anticipated needs, size of material to be processed through each machine, and space for auxiliary stands, work tables or other machinery when establishing a location for your new machine. See Figure 6 for the minimum working clearances. Gasoline and petroleum products have low flash points and can explode or cause fire if used to cleanmachinery.DO NOT use these products to clean the machinery. Manycleaningsolvents aretoxicifinhaled. Minimize your risk by only using these products in a well ventilated area. 301 mm + + + + 294 mm378 mm762 mm 1165 mm Figure 6. Minimum working clearances and mill/drill mounting bolt pattern. G7895—Grizzly Citrus Degreaser This natural, citrus-based degreaser is a great solution for removing export grease, and it’s much safer to work around than nasty solvents. Children and visitors may be seriously injured if unsuper- vised. Lock all entrances to the shop when you are away. DO NOT allow unsupervised children or visitors in your shop at any time! Figure 5. Grizzly citrus degreaser. -12 G0619 DELUXE SMALL MILL/DRILL Feet Four leveling feet have been included with your mill/drill. However, for greater safety and better performance, we recommend bolting your machine to a sturdy workbench. Components and Hardware Needed: Qty Feet with Hex Nut M12-1.75............................... 4 To adjust the feet on the mill/drill: 1. Place your precision level on the mill/drill table. 2. Adjust the hex nut(s), as shown in Figure 7, until the mill/drill is level side-to-side and front-to-back. Hex Nut Figure 7. Leveling the mill/drill. Mounting to Workbench Your mill/drill should be bolted to a workbench to provide maximum rigidity and safety. Components and Hardware Needed: Qty Hex Bolts M12-1.75 x (length as needed)...........4 Flat Washers 12mm ...........................................8 Lock Washers 12mm..........................................4 Hex Nuts M12-1.75 .............................................4 To mount the mill/drill to the workbench: 1. Determine the best position for the mill/drill on the workbench. Note: For the best performance, make sure the cross feed and the longitudinal handwheels extend out beyond the edge of the table surface. This will allow unrestricted handwheel operation. 2. Mark your hole locations using the mounting holes in the base as a guide. 3. Drill the holes needed in the workbench. 4. Place a precision level on the mill/drill table and shim the mill/drill until it is level side-toside and front-to-back. 5. Bolt the mill/drill to the top of the workbench (Figure 8 ). ............................................................................................................................ Figure 8. Example of a through mount setup. -13 G0619 DELUXE SMALL MILL/DRILL Test Run and Spindle Break-in The Model G0619 spindle speed can be set from 100–1750 RPM. You must follow the proper break-in procedures to ensure the spindle bearings break-in and seat before putting any milling load on the machine. To test run and break-in the spindle bearings: 1. Do all lubrication procedures highlighted in Lubrication in Section 6: MAINTENANCE on Page 25. 2. Make sure there are no obstructions around or underneath the spindle. 3. Remove the drawbar if there is no arbor or collet in the spindle. Figure 9. Control panel. 4. Make sure all switches are OFF and connect the mill/drill to the power source. 5. Turn the main power switch ON, and push the START ...