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Facilità d'uso
Allow sufficient room to safely run your machines in any foreseeable operation. 3. Lighting and Outlets: Lighting should be bright enough to eliminate shadow and prevent eye strain. Electrical circuits should be dedicated or large enough to handle amperage requirements. Outlets should be located near each machine so power or extension cords are clear of high-traffic areas. Observe local electrical codes for proper installation of new lighting, outlets, or circuits. G4008/G4009 Drill Press -7 SECTION 2: ASSEMBLY Beginning Assembly Most of the Drill Press has been pre-assembled at the factory. The few remaining pieces should go together quickly and easily. This manual is written for both the G4008 and G4009. The only difference between the two regarding assembly is the length of the column. CAUTION: All die-cut metal parts have a sharp edge (called “flashing”) on them after they are formed. This is removed at the factory. Sometimes though, a bit of flashing might escape inspection. Please examine the edges of all die- cut metal parts before handling them. Tools Required: Only a few common tools are needed to assemble this machine. Specifically, a 14mm open end wrench, Phillips screwdriver and 3mm and 4mm Allen wrench. Base/Column 1. Place the base on the floor (if G4009) or on a suitable bench (if G4008). In either case, be sure the surface is flat and stable. 2. Place the column onto the base, line up the four holes and secure with the four M10-1.5 x 40mm Hex Head Bolts and lock washers provided. Figure 3. Figure 3. -8- G4008/G4009 Drill Press 4. Screw the three handle bars into the tapped Headstock/Column holes in the handle body. Figure 9. 1. Place the Headstock assembly onto the top of the column and lower it until it is seated on the column as far as it will go. CAUTION: The head assembly is quite heavy; get assistance when lifting. 2. Rotate the headstock until it lines up with the base. 3. Secure the headstock to the column by tightening the setscrews located on the side. Figure 4. Figure 5. Figure 4. G4008/G4009 Drill Press -9 4. Place the table into the hole in the table brack- Working Table et and secure with the table lock handle. Figure 8. 1. Place the crank handle onto the raise/lower shaft and tighten down. Figure 6. 5. Thread the column lock handle into the column bracket. Leave the lock handle loose for now. Figure 9. 2. Insert the M16-2.0 x 40 cap screw through the hole located on the bottom/rear of the table bracket. 3. Thread the cap screw into the column bracket and tighten down. Figure 7. Figure 8. Figure 6. Figure 9. Figure 7. -10- G4008/G4009 Drill Press Motor Motor Wiring 1. Remove the motor mount bolts from the motor mount. 2. You will need help for this step: Attach the motor to the motor mount using the hardware removed in Step 1. Lightly tighten down the bolts. 3. Slide the motor pulley onto the motor shaft lining up the setscrew with the flat spot on the motor shaft. Tighten the setscrew. 4. Install the V-Belt and adjust the motor as necessary so the pulleys line up correctly. Figure 10. 1. Remove the wire box cover located at the end of the motor. 2. Wire the motor per the diagram in Figure 11. NOTE: The wires from the switch, besides the ground wire, are interchangeable; therefore their colors are not specified. 3. Attach the ground wire securely to the green screw located on the back of the motor. 4. Attach motor wire cover. 5. If the motor runs backwards, reverse the positions of motor wires #5 and #8. Figure 10. Figure 11. G4008/G4009 Drill Press -11 Drill Chuck To mount the drill chuck on the drill press: 1. Thoroughly clean all of the oil from both ends of the arbor, inside the drill chuck and the drill press spindle. 2. The short taper on the end of the drill chuck arbor is called a ‘Jacobs Taper’. In this case, a ‘Jacobs Taper #3’. Slide the short taper into the drill chuck and tap lightly with a soft hammer or block of wood. 3. The long taper of the drill chuck arbor is called a ‘Morse Taper’. In this case, a ‘Morse Taper #3’. Slide the arbor and chuck into the drill press spindle and turn it until the tang slips into the slot in the spindle. 4. While holding onto the drill chuck, tap lightly on the bottom of the chuck with a soft hammer or a block of wood. The drill chuck should now be quite snug in the drill press. If not, repeat steps 1-3, making sure all oil is removed. Tang Figure 12. -12- G4008/G4009 Drill Press SECTION 5: ADJUSTMENTS Speed Change Remember to disconnect the drill press from the power source before attempting any adjustments. 1. Loosen the two lock knobs, one on either side of the head. Figure 13. 2. Turn the cam lever so the motor pulley moves toward the center pulley. Figure 13. 3. Select the desired speed. Open the top cover and move the belts into the corresponding position for the selected speed. 4. Rotate the cam lever so the motor pulley moves away from the center pulley and tighten locking screws on both sides of the head. CAUTION: Never run...
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