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Single fryers equipped with legs must be stabilized by installing anchor straps. All fryers equipped with casters must be stabilized by installing restraining chains. If a flexible gas line is used, an additional restraining cable must be connected at all times when the fryer is in use. DANGER The front ledge of the fryer is not a step. Do not stand on the fryer. Serious injury can result from slips or contact with the hot oil. DANGER Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or anyother appliance. DANGER Instructions to be followed in the event the operator smells gas or otherwise detects a gas leak must be posted in a prominent location. This information can be obtained from the local gas company or gas supplier. DANGER The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container at the end of frying operations each day. Some food particles can spontaneously combust if left soaking in certain shortening material. Additional information can be obtained in the filtration manual included with the system. WARNING No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood. Questions? Call the Frymaster/Dean Service Hotline at 1-800-551-8633. WARNING Do not bang fry baskets or other utensils on the fryer’s joiner strip. The strip is present to seal the joint between the frypot. Banging fry baskets on the strip to dislodge shortening will distort the strip, adversely affecting its fit. It is designed for a tight fit and should only be removed for cleaning. NOTICE IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS ENODIS EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM FRYMASTER/DEAN, OR ANY OF ITS AUTHORIZED SERVICE CENTERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS WARRANTY WILL BE VOID. FURTHER, FRYMASTER/DEAN AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS, DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLATION OF ANY MODIFIED PART AND/OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER. Decathlon Series Gas Fryers Installation & Operation Manual TABLE OF CONTENTS Page # 1. INTRODUCTION 1-1 1.1 After Purchase 1-1 1.2 Ordering Parts 1-1 1.3 Service Information 1-1 1.4 Computer Information 1-1 1.5 Safety Information 1-2 1.6 Service Personnel 1-3 2. IMPORTANT INFORMATION 2-1 2.1 Receiving and Unpacking Equipment 2-1 2.2 General 2-1 2.3 Principles of Operation 2-2 2.4 Rating Plate 2-3 2.5 Pre-Installation 2-3 2.6 Air Supply and Ventilation 2-4 2.7 Equipment Installed at High Altitudes 2-5 3. INSTALLATION 3-1 3.1 Installing the Fryer 3-1 3.2 Leveling the Fryer (Fryers equipped with legs only) 3-1 3.3 Installing Casters and Legs 3-2 3.4 Gas Connections 3-3 3.5 Adjustments/Adaptation to Different Gases 3-6 3.6 Electrical Connections 3-8 4. FRYER OPERATIONS 4-1 4.1 Initial Start-up 4-1 4.2 Boil-Out Procedure 4-3 4.3 Final Preparation 4-5 Decathlon Series Gas Fryers Installation & Operation Manual TABLE OF CONTENTS (CONT.) Page # 5. CONTROLLER OPERATING INSTRUCTIONS 5-1 5.1 Operating Instructions: Electronic Thermostat Controller 5-1 5.2 Electronic Thermostat Controller/Computer with Back-Up Thermostat 5-2 6. PREVENTATIVE MAINTENANCE 6-1 6.1 General 6-1 7. TROUBLESHOOTING 7-1 7.1 General 7-1 7.2 Pilot Burner Malfunction 7-1 7.3 Main Burner Malfunctions 7-2 7.4 Electronic Thermostat Calibration 7-3 FINDING YOUR WAY AROUND THE DEAN DECATHLON Basket Hanger Flue Cap Frypot Top Cap Drain Tubes Drain Valve Handle (Red) Oil Return Handle (Yellow) Drain Flush Handle (Blue) 1.5” Round Drains Filter Unit Electronic Operating Thermostat Burners Drain Tubes 3” Round Drains (SCFD models) DECATHLON SERIES GAS FRYERS (NON-CE) CHAPTER 1: INTRODUCTION 1.1 After Purchase In order to improve service, have the following chart filled in by the Dean Authorized Service Technician who installed this equipment. Authorized Service Technician/FASC Address Telephone/Fax Model Number Serial Number Gas Type 1.2 Ordering Parts Customers may order parts directly from their local factory authorized service center. For this address and phone number, contact your factory authorized service center or call the Dean Service Hotline phone number, 1-800-551-8633. To speed up your order, provide the model number, serial number, gas type, part needed, item part number (if known), and quantity needed. 1.3 Service Information Call the Dean Service Hotline, 1-800-551-8633, for the location of your nearest factory authorized service center. To assist you more efficiently, always provide the service technician with the model number, gas type, serial number, and the nature of the problem. 1.4 Computer Information This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC rules. While this device is a v...
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