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2. Unscrew the reservoir cap (B, Figure 11). 3. Look down the filler neck of the hydraulic oil reservoir (A, Figure 11) and observe the oil level. When cold, the oil level should be level the baffle inside the reservoir (steel tank) or approximately 1/2” (1,2cm) below the “FULL HOT” line (plastic tank). 4. If necessary, add either Mobil 1™, 15W-50 synthetic oil or Castrol Syntec™ 5W-50 oil. DO NOT use conventional oils. 17 WARNING Gasoline is highly flammable and must be handled with care. Never fill the tank when the engine is still hot from recent operation. Do not allow open flame, smoking or matches in the area. Avoid over-filling and wipe up any spills. Do not remove fuel filter when engine is hot, as spilled gasoline may ignite. DO NOT spread hose clamps further than necessary. Ensure clamps grip hoses firmly over filter after installation. Do not use gasoline containing METHANOL, gasohol containing more than 10% ethanol, gasoline additives, premium gasoline, or white gas because engine/fuel system damage could result. A B Figure 11. Checking Hydraulic Oil Level A. Hydraulic Oil Reservoir B. Reservoir Cap Regular Maintenance LUBRICATION Lubricate the unit at the locations shown in Figures 12 through 16 as well as the following lubrication points. Grease: • front caster wheel axles • deck lift pivots • deck lift foot pedal • mower deck idler arm Use grease fittings when present. Disassemble parts to apply grease to moving parts when grease fittings are not installed. Not all greases are compatible. Ferris Red Grease (part #22285) is recommended, automotive-type high-temperature, lithium grease may be used when this is not available. Oil: • control handle pivots • floor plate hinge • discharge chute hinge Generally, all moving metal parts should be oiled where contact is made with other parts. Keep oil and grease off belts and pulleys. Remember to wipe fittings and surfaces clean both before and after lubrication. Figure 12. Deck Lift Pedal & Pivots Figure 13. Deck Lift Linkage Pivots Figure 14. Deck Lubrication 18 03 Regular Maintenance RE-PACKRE-PACKBEARINGSBEARINGSANUALLYANUALLYRE-PACKBEARINGSANUALLY Figure 15. Control Handle Pivots & Seat Pivots Figure 16. Front Caster & Wheel 03 19 Regular Maintenance BATTERY MAINTENANCE Checking the Battery Fluid 1. Raise the seat plate to access battery. 2. Remove the battery filler cap(s) (A). Fluid must be even with the split ring full mark. If not, add distilled water. 3. Reinstall the filler cap(s). Cleaning the Battery and Cables 1. Disconnect the cables from the battery, negative cable first (C). 2. Clean the battery terminals and cable ends with a wire brush until shiny. 3. Reinstall the battery and reattach the battery cables, positive cable first (B) 4. Coat the cable ends and battery terminals with petroleum jelly or non-conducting grease. B C A Figure 17. Battery Compartment A. Vent Cap(s) B. Positive (+) Cable & Terminal C. Negative (-) Cable & Terminal WARNING Be careful when handling the battery. Avoid spilling electrolyte. Keep flames and sparks away from the battery. When removing or installing battery cables, disconnect the negative cable FIRST and reconnect it LAST. If not done in this order, the positive terminal can be shorted to the frame by a tool. 20 00 Regular Maintenance SERVICING THE MOWER BLADES 1. Blades should be sharp and free of nicks and dents. If not, sharpen blades as described in following steps. 2. To remove blade for sharpening, use a 1” wrench on the flats of the spindle shaft while removing the blade mounting bolt with a 15/16” wrench (Figure 18). 3. Use a file to sharpen blade to fine edge. Remove all nicks and dents in blade edge. If blade is severely damaged, it should be replaced. 4. Balance the blade as shown in Figure 19. Center the blade’s hole on a nail lubricated with a drop of oil. A balanced blade will remain level. 5. Reinstall each blade with the tabs pointing up toward deck as shown in Figure 20. Secure with a bolt and flat washer and torque bolts to 70 ft.lbs. (94 N.m.). LOOSEN Figure 18. Removing the Blade WARNING For your personal safety, blade mounting bolts must each be installed with a flat washer then securely tightened. Torque blade mounting bolts to 70 ft.lbs. (94 N.m.) Nail Figure 19. Balancing The Blade ABTIGHTEN Figure 20. Installing The Blade A. Blade Bolt B. Flat Washer 00 21 Troubleshooting Adjustments & Service TROUBLESHOOTING While normal care and regular maintenance will extend the life of your equipment, prolonged or constant use may eventually require that service be performed to allow it to continue operating properly. The troubleshooting guide below lists the most common problems, their causes and remedies. See the information on the following pages for instructions on how to perform most of these minor adjustments and service repairs yourself. If you prefer, all of these procedures can be performed for you by your local authorized dealer. TROUBLESHOOTING THE RIDER PROBLEM CAUSE WARNING To...

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