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3. Connect the Auto-Chlor Chlorine Generator to the Load 1 & 2 connectors of the Auxiliary Relay to control the generator’s operation. 4. Bonding is recommended and may be required by local code. The bonding lug is found on the bottom of the Control Box. 5. Set the chlorine generator to 100% power, and program the Aux Relay to run the chlorine generator as needed. (e.g. 100%, 50%, 25% of the time the pump is running). 240Volt Circulation Pump With 240 Volt Chlorine Generator 120Volt Circulation Pump With 120 Volt Chlorine Generator 220Volt Circulation Pump With 220 Volt Chlorine Generator 120Volt Circulation Pump With 240 Volt Chlorine Generator A 240 Volt Chlorine Generator may NOT be connected to a system with a 120 Volt circulation pump. Wiring the Cell Connect the two black wires from the Control Box to the two metal studs on the sides of the Cell and tighten firmly with a screwdriver by hand. To avoid damage to the screws, DO NOT use a power screwdriver. Note these wires are interchangeable. Push the plastic terminal covers up to cover the terminal connection until they click into place. This will ensure a watertight connection. Wiring the Flow Sensor Find the two 18 AWG wires with the .” Quick connect terminals from the Cell cable and push them on their respective connectors on the Flow Sensor. These wires are interchangeable. Text Box: STARTUP BEFORE ADDING THE SALT o Balance the chemicals. See the titled “Understanding the Chemistry” for recommended water balance. Also, add 1 quart of metal remover and 1 quart of non-copper based algaecide to the pool, according to the manufacturer’s instructions. This will ensure that the transition to the Auto-Chlor system will be quick and trouble-free. o Measure existing salt in your pool. Years of liquid chlorine use may cause the salt reading to be higher due to residual salt. o New Pools: Wait 10-14 days, or longer if specified by the pool builder, for plaster to cure before adding salt or operating the Auto-Chlor Chlorine Generator. o Biguanide Pools: If installing on a pool using Biguanide sanitizers, all Biguanides must be removed before system startup. ADDING THE SALT 1. Determine how much salt is needed from the Salinity Demand Table on the following page. This table is based on a salt concentration of 3500 ppm (approximately 1/3 of 1%). More may be added for larger pools (e.g. 4000 ppm) and less for very small bodies of water. 2. Keep the pump on to circulate the water. 3. Distribute the determined amount of salt evenly around the pool. To avoid clogging the filter or damaging the Control Box and pump, do not add salt through the skimmer or surge tank. Brushing the bottom helps dissolve the salt. 4. The readout on the chlorine generator may fluctuate until the salt is fully dissolved. UNACCEPTABLE SALTS Do Not Use: Iodized Salt Salts with anti-caking agents of more than 1% Rock salt because of the dirt mixed with the rock salt Calcium chloride; it is not a salt. SALINITY DEMAND TABLE (in lbs.) Salt level before addition in PPM 0 500 1000 1500 2000 2500 3000 3500 4500 How much sat to add – in pounds Water volume in thousands of Galloons 4 117 100 83 67 50 33 17 0 OK 6 175 150 125 100 75 50 25 0 OK 8 234 200 167 133 100 67 33 0 OK 10 292 250 209 167 125 83 42 0 OK 12 350 300 250 200 150 100 50 0 OK 14 409 350 292 234 175 117 58 0 OK 16 467 400 334 267 200 133 67 0 OK 18 525 450 375 300 225 150 75 0 OK 20 584 500 417 334 250 167 83 0 OK 22 642 550 459 367 275 183 92 0 OK 24 701 600 500 400 300 200 100 0 OK 26 759 651 542 434 325 217 108 0 OK 28 817 701 584 467 350 234 117 0 OK 30 876 751 626 500 375 250 125 0 OK 32 934 801 667 534 400 267 133 0 OK 34 992 851 709 567 425 284 142 0 OK 36 1051 901 751 600 450 300 150 0 OK 38 1109 951 792 634 475 317 158 0 OK 40 1168 1001 834 667 500 334 167 0 OK 42 1226 1051 876 701 525 350 175 0 OK 44 1284 1101 917 734 550 367 183 0 OK 46 1343 1151 959 767 575 384 192 0 OK 48 1401 1201 1001 801 600 400 200 0 OK 50 1460 1251 1043 834 626 417 209 0 OK .. Locate the current salt concentration at the top of the chart (e.g. 1000ppm). Then locate the size of your pool on the left (e.g. 12,000 gallons). Run these figures down and across until they meet. That number is the number of pounds of salt required for your pool. CALCULATING THE SIZE OF THE POOL Gallons (dimensions are in feet) Liters (dimensions are in meters) Rectangular Length x Width x Average Depth x 7.5 Length x Width x Average Depth x 1000 Round Diameter x Diameter x Average Depth x 5.9 Diameter x Diameter x Average Depth x 785 Oval Length x Width x Average Depth x 6.7 Length x Width x Average Depth x 893 OPERATING INSTRUCTIONS BACKGROUND Auto-Chlor is a chlorine generator for pool and/or spa sanitation. It is the workhorse of chlorine generators. The system uses a very low concentration of salt, less than the concentration in a human teardrop, and converts it into free chlorine that kills algae and bacteria in your pool. After killing the algae and bacteria, the chlo...

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