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The blower cord can also be installed on the left side. Disconnect the cord from right side. ROUTE WIRES IN FRONT OF FAN. Re-install on the left side. Do not route cord behind the cooling fan. Figure 15B - Right Side Location FAN (BLOWER) REPLACEMENT Included in Kit: Replacement Blower Tools Needed: 5-32 Wrench and Phillips Head Screwdriver. 1. Remove bolts from both sides of the insert and slide the lower cast cover towards you. See Figure 15D 2. Loosen 4 screws (2 on each side of the motor) that secures motor to the housing. Remove the motor. See Figure 15E. 3. Attach new motor using the same screws to the blower housing. 4. Re-attach lower cast cover to insert using the bolts removed in Step 1. Figure 15E Figure 15D Black Red White Snap Disc Blower Control Box with Switch Cooling Fan Black HIGH OFF LOW FAN AUTO MANUAL MANUAL: Over-rides the internal Snap Disc AUTO: Fan will turn ON/OFF automatically and is controlled by the internal Snap Disc Figure 15A Operating the Blower Control Box with Switch 1. The blower will turn on/off automatically when set to AUTO. 2. When set to MANUAL, the fan will turn on/off only when you turn it on or off. This setting over-rides the internal snap disc. 3. Adjust the speed of the fan by turning the HIGH/LOW knob to the desired setting. Black Red White Snap Disc Cooling Fan Figure 15C - Left Side Location 4100-I ACT WOOD INSERT Page 16 September 1, 2008 R 250-7201E ZERO CLEARANCE ADJUSTABLE TRIM SUPPORT Two sizes: 9”d x 45”w and 12”d x 50”w, both 2” to10” Height Adjustment Included in Kit: (1) Trim Top, (1) Trim Front, (2) Trim Sides, Double-Sided Tape (already installed) Tools Needed: Phillips Head Screwdriver, Sheet Metal Shears, Measuring Tape, Gloves 1. The 10 screws on each set of scissors will already be loose when shipped. Figure 16A. 2. Expand scissors to desired height. Tighten screws to hold in place using Phillips Head screwdriver. Figure 16B. 3. Measure front and side trims to required height to cover scissors and mark pieces for cutting. Cut excess material from top of trim’s edge, not bottom. This edge will be sharp; wear gloves to prevent injury to your hands. Figure 16B. 4. Using sheet metal shears, cut trim along the marked edge. The cut edge fits under lip of top trim, so it allows for some variance in your straight edge. 5. The double-sided tape that holds front and side trims to scissors has a powerful bonding adhesive. Adjustments are extremely difficult once trim has adhered to tape. Do a dry run first without removing paper from tape. 6. Place cut edge of trim under top lip and into position on scissors. Place side pieces on first and then front piece. The front piece overlaps side pieces. NOTE: The trim in the Flush Mount Kit is one piece. 7. Once you are satisfied with the positioning, remove trim and set aside. 8. Remove the paper from double-sided tape that is to accept trim side. Align side and then press hard against tape to secure side piece. Repeat for other side. Install front trim piece last. NOTE: 3/8” (9.5mm) thick tile or like material can be cut to size and fit under lip of top trim edge for a decorative touch. Figure 16C. DOUBLE-SIDED TAPE DOUBLE-SIDED TAPE SCREWS ARE CIRCLED EXPLODED VIEW OF SCISSORS Figure 16A Figure 16B DOOR HANDLE ASSEMBLY Figure 16C Decorative tile may be installed INSTALL FRONT TRIM LAST. CORNERS OVERLAp SIDE TRIM pIECES EXpAND SCISSORS TO DESIRED HEIGHT CUT TOp EDGE OF TRIM, NOT BOTTOM EDGE Figure 16D DOOR LATCH ADJUSTMENT Adjustment Bolts Securing Screw It is important the door gasket has a proper seal. As the gasket compresses or “seats” during use, it may become necessary to adjust or tighten the door latch. 1. Loosen securing screw (do not remove). 2. Turn adjustment bolts as need for adjustment (in or out) using 7/16” end wrench. 3. Tighten securing screw to hold adjusted position in place. Figure 16E Nut 1/4-20 Washer Door Latch Bracket Washer, 5/8 x 1/4 Hook Door Latch Door Handle Fiber Handle 4100-I ACT WOOD INSERT R OpERATION WOOD SELECTION AND STORAGE Burn only dry seasoned wood. Dry, well-seasoned wood will not only minimize the chance of creosote formation but will give you the most efficient heat output. Even dry wood contains at least 15% moisture by weight and should be burned hot enough to keep the chimney hot enough to maintain particulate (smoke) burning. Burning unseasoned wood of any variety defeats the inserts’ efficiency. Dead wood lying on the forest floor should be considered wet, and requires full seasoning time. Standing wood can be considered to be about two-thirds seasoned. Wood is dry enough to burn if the ends of the logs have cracks radiating in all directions from the center. If your wood sizzles in the fire, even though the surface is dry, it may not be fully cured. Drying time can be reduced by splitting wood prior to storage. Since the majority of drying occurs through the cut ends rather than the sides, stack the wood so both ends of each piece are exposed to air. Store wood u...
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