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Contact local building or fire officials about restrictions and installation inspection requirements in your area. Travis Industries, Inc. 4800 Harbour Pointe Blvd SW Mukilteo, WA 98275 . Copyright 2007, Travis Industries, Inc. $10.00 100-01157 4041116 Listed Tested to: U.L. 1482 2Introduction 2Introduction Introduction We welcome you as a new owner of a Travis Industries Flush Wood wood-burning fireplace insert. In purchasing a Flush Wood you have joined the growing ranks of concerned individuals whose selection of an energy system reflects both a concern for the environment and aesthetics. The Flush Wood is one of the finest appliances the world over. This manual will explain the installation, operation, and maintenance of this appliance. Please familiarize yourself with the Owner's Manual before operating your appliance and save the manual for future reference. Included are helpful hints and suggestions which will make the installation and operation of your new appliance an easier and more enjoyable experience. We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your appliance. Important Information No other Flush Wood appliance has the same serial number as yours. The serial number is stamped onto the label on the back of the appliance. This serial number will be needed in case you require service of any type. Model: Flush Wood Insert Serial Number: Purchase Date: Purchased From: Register your warranty online at: traviswarranty.com Or, mail your warranty card to: Travis Industries House of Fire 4800 Harbour Pointe Blvd. SW Mukilteo, WA 98275 Save Your Bill of Sale. To receive full warranty coverage, you will need to show evidence of the date you purchased your heater. Do not mail your Bill of Sale to us. We suggest that you attach your Bill of Sale to this page so that you will have all the information you need in one place should the need for service or information occur. © Travis Industries 100-01157 4041116 Table of Contents 3 Table of Contents 3 General Information Introduction ......................................................2 Important Information .........................................2 Safety Precautions.............................................4 Features & Specifications....................................6 Fireplace Insert Installation Planning The Installation .....................................7 Preparation for Installation ..............................7 Packing List .................................................7 Additional Accessories Needed for Installation ....7 Suggested Order of Installation........................7 Installation Considerations ..............................8 Masonry Fireplace Requirements..........................8 Hearth Requirements .........................................8 Insert Placement Requirements............................9 Face Dimensions...............................................9 Drafting Performance .........................................10 Leveling Bolt Installation......................................10 Flue Installation.................................................10 Block-Off Plate Installation...................................11 Surround Panel Installation..................................12 Face Installation ................................................14 Re-Routing the Electrical Cord to the Left Side ........15 Insert with Positive Connection.............................16 Insert with Direct Connection................................16 Operating Your Appliance Safety Notice: ...................................................17 Before Your First Fire .........................................17 Door Operation .................................................18 Bypass Operation ..............................................19 Starting a Fire ...................................................19 Adjusting the Burn Rate ......................................21 Ash Removal ....................................................21 Blower Operation..............................................22 Re-Loading the Stove.........................................22 Overnight Burn..................................................22 Normal Operating Sounds ...................................22 Hints for Burning................................................23 Selecting Wood.................................................23 Troubleshooting ................................................24 Maintaining Your Appliance Daily Maintenance (while stove is in use) ................25 Remove Ash (if necessary)..............................25 Clean the Glass (if necessary) .........................25 Monthly Maintenance (while appliance is in use).......26 Door and Glass Inspection ..............................26 Creosote - Formation and Need for Removal ......2 Yearly Maintenance............................................27 Touch Up Paint.............................................27 Cleani...