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• 30 Industrial Avenue • Mahwah, NJ 07430 Phone: 201-825-7400 Fax: 201-825-8133 Email: sales@codamount.com Cold-Mount ® is a registered trademark of Coda Inc. Cold-Mount® Laminator Operation Manual January 2006 Cold-Mount® Laminator Operation Guide Index INSTRUCTIONS • Laminator Set-Up • Location and Function of Controls • Setting the Roller Pressure, Alignment and Gap • Mounting a Print (Basic Cold-Mount® Procedure) • Laminating a Print with a Sheeted Laminate • Heavy Duty Roll Feed Option • Coating Boards with Roll Adhesive • Laminating with Roll Laminate PRODUCTS • Cold-Mount® System • Cold-Mount® Adhesive Coated Boards • Cold-Mount® Adhesives • Cold-Mount® Laminates • Accessories Coda, Inc. • 30 Industrial Avenue • Mahwah, NJ 07430 Phone: 201-825-7400 Fax: 201-825-8133 Email: sales@codamount.com Cold-Mount ® is a registered trademark of Coda Inc. Cold-Mount® Laminator Operation Manual January 2006 Laminator Set-U-Up When the crated machine is delivered be sure to inspect for any shipping damage that may have occurred. If there is any damage notify the carrier and Coda, Inc. immediately. Remove the cardboard carton and unbolt the machine from the wooden base. Locate the laminator on a flat surface with enough space to work with your materials. It is important to use the laminator in a clean room as dirt and dust will stick to exposed adhesive. Adhesives and laminates perform best in a room with a temperature of 70 degrees F or higher. In the crate is a cardboard box containing the footswitch and pressure adjustment tool (shown in section labeled Setting the Spring Pressure). Place the footswitch on the floor near the in-feed of the laminator. You will find a convenient location for the foot switch once you begin working with the laminator. Figure 1 Coda, Inc. • 30 Industrial Avenue • Mahwah, NJ 07430 Phone: 201-825-7400 Fax: 201-825-8133 Email: sales@codamount.com Cold-Mount ® is a registered trademark of Coda Inc. Cold-Mount® Laminator Operation Manual January 2006 Laminator Set-Up (continued-Up (continued) Connect the footswitch cord to the connector on the side of the operator’s control box as shown. Figure 2 Plug the main power cord into a 110-115 VAC outlet. Figure 3 Coda, Inc. • 30 Industrial Avenue • Mahwah, NJ 07430 Phone: 201-825-7400 Fax: 201-825-8133 Email: sales@codamount.com Cold-Mount ® is a registered trademark of Coda Inc. Cold-Mount® Laminator Operation Manual January 2006 Location and Function of Controls Figure 4 • Power ON-OFF • Manual Mode – When power is applied and Reset has been pressed the machine will run at the speed set by the Speed Dial. • Foot Mode - When power is applied and Reset has been pressed the machine will run at the speed set by the Speed Dial whenever the footswitch is depressed. • Reset – Machine will stop when the electric eye is interrupted. The Reset must be pressed to re-activate the machine. • Emergency Stop – This button is located on top of the control box. Rotate and pull up to allow the machine to run. Push down for emergency STOP. • SPEED – Controls the speed of the machine and has an integrated ON-OFF position. Note: The motor starts running when the speed is at about 2 on the Speed Dial. Coda, Inc. • 30 Industrial Avenue • Mahwah, NJ 07430 Phone: 201-825-7400 Fax: 201-825-8133 Email: sales@codamount.com Cold-Mount ® is a registered trademark of Coda Inc. Cold-Mount® Laminator Operation Manual January 2006 Setting the Spring Pressure The roller pressure is a measure of the amount of force being applied to the material by the rollers. It can be adjusted in two ways, by the amount of pre-load on the pressure springs and/or by the amount of gap. Place the pressure adjustment tool into the slots and turn to adjust the pressure spring. To adjust the amount of starting pressure applied by the pressure springs, insert the adjusting tool that came with your press into the slots in the castle nut. To increase the amount of pressure, rotate the nut clockwise so the spring compresses. To decrease the amount of pressure, rotate the nut counter-clockwise so the spring decompresses. Figure 5 The pressure indicator is located on the side post assembly and is provided as a visual indication of the amount of pressure. The typical setting is 1-1/8” aligned with the top edge of the indicator. Be sure to set both sides to the same setting. Figure 6 Coda, Inc. • 30 Industrial Avenue • Mahwah, NJ 07430 Phone: 201-825-7400 Fax: 201-825-8133 Email: sales@codamount.com Cold-Mount ® is a registered trademark of Coda Inc. Cold-Mount® Laminator Operation Manual January 2006 Adjusting the Rollers for Even Pressure Using the gap adjusting knobs, lower the right side of the top roller so that it almost touches the bottom roller. Then do the same on the left side. Figure 7 Next make the fine adjustment on the right by turning the gap adjusting knob clockwise until the rollers j...