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If reel is over full, mixing action will be greatly reduced. Feed must not pile up between the reel and the side of the mixer. This causes a buildup of pressure, increases the power requirements of the mixer, and can cause pipes to bend. Load hay on the auger side of the mixer. This keeps hay from being caught between the reel pipes and side of mixer during initial loading. Break up bales before loading. Move reel cross pipes to the inner setting by compressing the springs and adding bolts and lock nuts in the reel arms. Do not move wiper arms in. See Mixer Setup section. Freshly baled hay tends to be green and does not tear apart easily. Allow hay to dry or cure longer before using in the mixer. Sharpen or replace knives when they become dull. Round baled and stacked hay cannot be used in the mixer unless it has been processed first. Some grassy types of hay must also be processed before it can be used. (See Mixer Operation section for more information) Mix a lower percentage of hay or change loading sequence. When mixing the hay, run the mixer at full rated PTO speed. See Mixer Operation section. Inspect mixer and remove object. See Mixer Operation for recommended loading sequence. If forage is piled above reel, they may be wedged against the side when started up. KUHN KNIGHT INC. 1501 West 7th Ave. Brodhead, WI 53520-0167 701 Cherry Ave. Greeley, Co. 80632 3000STOPR005810R082503 TROUBLE SHOOTING PROBLEM: MOTOR RUNS, BUT REEL AND AUGERS DO NOT TURN CAUSE SOLUTION SHEAR BOLT ON PTO DRIVELINE HAS SHEARED BELTS ARE SLIPPING BROKEN CHAIN Replace with Same Grade and size shear bolt. Do not us any bolt other than a Gr 5 see PTO driveline setup for more information. If problem persists, call Kuhn Knight Inc. Service Dept. Adjust or replace belts as outlined in “INSPECTION AND ADJUSTMENT” section. If problem persists, call Kuhn Knight Inc. Service Dept. Make sure that mixer is not overloaded. Replace broken chain. A spliced chain will not be as strong as a new chain and may break in another place. Be sure to inspect bearings, bearing mounts, and shafts for any damage caused by excessive pressure PROBLEM: SEAL LEAKING ON UPPER AUGER CAUSE SOLUTION BOLTS MAY HAVE WORKED LOOSE ON SEAL RETAINER SEAL IS DAMAGED Tighten or replace bolts Replace Seal PROBLEM: SEAL LEAKING ON INPUT SHAFT CAUSE SOLUTION OIL BATH IS OVERFILLED SEAL IS DAMAGED The oil level in the sealed drive compartment should be maintained at the “oil level” plug on the drive compartment housing. This allows the oil to be thrown onto all the other chains inside the drive compartment. Replace Seal PROBLEM: EXCESSIVE CHAIN NOISE CAUSE SOLUTION MISALIGNED SPROCKETS WORN SPROCKET AND OR CHAIN Check sprockets for worn edges of teeth. Use a straight edge to verify the alignment of the sprockets. Inspect sprockets and chains. Replace if excessively worn. PROBLEM: FEED IS SEPARATING AS IT DISCHARGES FROM THE MIXER DOOR CAUSE SOLUTION DOOR IS OPEN LESS THAN HALF WAY Hay mixed in the load will separate ...

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