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All repairs made by our service centers are fully guaranteed against defective material and workmanship. We cannot guarantee repairs made or attempted by others. You can also write to us for information at PORTER-CABLE, 4825 Highway 45 North, Jackson, Tennessee 38305 - Attention: Product Service. Be sure to include all of the information shown on the nameplate of your tool (model number, type, serial number, etc.). ACCESSORIES Since accessories, other than those offered by PORTER-CABLE, have not been tested with this product, use of such accessories with this tool could be hazardous. To reduce the risk of injury, only PORTER-CABLE recommended accessories should be used with this product. A complete line of accessories is available from your PORTER-CABLE Factory Service Center or a PORTERCABLE Authorized Warranty Service Center. Please visit our Web Site for a catalog or for the name of your nearest supplier. 19 - ENG N020206 TROUBLESHOOTING TROUBLESHOOTING Risk of Unsafe Operation. Unit cycles automatically when power is on. When servicing, you may be exposed to voltage sources, compressed air, or moving parts. Before servicing unit unplug or disconnect electrical supply to the air compressor, bleed tank of pressure, and allow the air compressor to cool. PROBLEM CAUSE CORRECTION Excessive tank pressure - safety valve pops off Pressure switch does not shut off motor when compressor reaches "cut-out" pressure. Move Auto/Off lever to the "Off" position, if the unit does not shut off contact a Trained Service Technician. Pressure switch "cutout" too high. Contact a Trained Service Technician. Air leaks at fittings Tube fittings are not tight enough. Tighten fittings where air can be heard escaping. Check fittings with soapy water solution. DO NOT OVER TIGHTEN. Air leaks at or inside check valve Check valve seat damaged. A defective check valve results in a constant air leak at the pressure release valve when there is pressure in the tank and the compressor is shut off. Replace check valve. Refer the To Replace or Clean Check Valve in the Service and Adjustments section. Air leaks at pressure switch release valve Defective pressure switch release valve. Contact a Trained Service Technician. Air leaks in air tank or at air tank welds Defective air tank. Air tank must be replaced. Do not repair the leak. Risk of bursting. Do not drill into, weld or otherwise modify air tank or it will weaken. The tank can rupture or explode. Air leaks between head and valve plate Leaking seal. Contact a Trained Service Technician. Pressure reading on the regulated pressure gauge (if equipped) drops when an accessory is used It is normal for "some" pressure drop to occur. If there is an excessive amount of pressure drop when the accessory is used, adjust the regulator as instructed in the Operation section. NOTE: Adjust the regulated pressure under flow conditions (while accessory is being used). Air leak from safety valve Possible defect in safety valve. Operate safety valve manually by pulling on ring. If valve still leaks, it should be replaced. N020206 20 - ENG PROBLEM CAUSE CORRECTION Compressor is not supplying enough air to operate accessories Prolonged excessive use of air. Decrease amount of air usage. Compressor is not large enough for air requirement. Check the accessory air requirement. If it is higher than the SCFM or pressure supplied by your air compressor, you need a larger compressor. Hole in hose. Check and replace if required. Check valve restricted. Remove and clean, or replace. Air leaks. Tighten fittings. Restricted air intake filter. Clean or replace air intake filter. Do not operate the air compressor with the filter removed. Refer to the Air Filter paragraph in the Maintenance section. Loose belt. Loosen wingnut and then tighten wingnut until it contacts the washer, plus one turn. Restricted air intake Dirty air filter. Clean or replace. See Air Filter paragraph in the Maintenance section. Motor will not run Motor overload protection switch has tripped. Refer to Motor Overload Protection under Operation. If motor overload protection trips frequently, contact a Trained Service Technician Tank pressure exceeds pressure switch "cutin" pressure. Motor will start automatically when tank pressure drops below "cutin" pressure of pressure switch. Check valve stuck open. Remove and clean, or replace. Loose electrical connections. Check wiring connection inside pressure switch and terminal box area. Possible defective motor or starting capacitor. Have checked by a Trained Service Technician. Paint spray on internal motor parts. Have checked by a Trained Service Technician. Do not operate the compressor in the paint spray area. See flammable vapor warning. Pressure release valve on pressure switch has not unloaded head pressure. Bleed the line by pushing the lever on the pressure switch to the "Off" position; if the valve does not open, replace switch. 21 - ENG N020206 PROBLEM CAUSE CORRECTION...
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