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Igniter Replacement F. Glass Replacement Figure 33.1 Igniter Igniter Bracket Thumb Screw WARNING • • • Glass is 5mm thick high temperature heat- resistant ceramic glass. DO NOT REPLACE with any other material. Alternate material may shatter and cause injury a. Shut down the appliance by turning down the thermostat and let the appliance completely cool down. After the appliance has cooled down, unplug it and remove the ash pan. b. The wire leads to the igniter are connected to the wire harness with 1/4 inch (6mm) male / female spade connectors. These wires will pull forward approximately 4 to 5 inches (102 to 127mm). Disconnect the spade connections and remove the igniter from the chamber. Loosen the thumb screw and slide igniter out. c. Install new igniter into the chamber and tighten the thumb screw. Re-connect the wires to the 2 leads with the spade connectors. d. Remove the right cast side and pull the wire leads back toward the rear of the appliance to take-up the 4 to 5 inches (102mm to 107mm) previously pulled out. This will keep the wires out of the way of the ash pan. Double check that the igniter wires are clear of any movement, i.e. ash pan, firepot cleaning rod, cleaning slide plates, etc. f. Re-install the ash pan and then re-install the cast side panel and re-connect the power. a. Open hinged cast face and lift door assembly off from the insert and lay on a flat surface face down. b. Using a screwdriver, tap the bottom of the rope retainer rod to push it up out of the hole. The top end of the rod will slide up. Swing the rod toward you from the bottom and remove the rod. Repeat for other side. c. Remove old glass and replace with new glass. d. Slide the retainer rod into the top hole first, and then line up the bottom crimped end with the hole in the door. The crimped end must be paralle with the glass in order to insert it into place. Figure 33.2. Crimped end must be parallel with the glass Crimped end at the bottom Slide this end in first Rope Retainer Rods Glass Figure 33.2 September 1, 2008 250-7251F Page 33 Castile Pellet Insert R G. Baffle & Brick Set Removal 1. Follow proper shutdown procedures on Page 28. The top baffle has a hook on the bottom left side that rests on the top lip of the cast brick. There is a tab on the bottom right side that hooks into the side bracket. Remove the top baffle by first pulling the baffle forward until back edge drops down. Then slide baffle back until the front edge clears the shelf that it had been resting on. Figure 34.1. 3. The top baffle must be removed before you can remove the right and left brick. Remove the right brick by holding top lip of brick and lifting up, then push outside edge back. Slide brick to the right until it is flush with the firebox. Rotate the inside edge of the brick forward and remove brick. Repeat for left brick. Figure 34.2. Hook on left side Tab on right side Figure 34.1 Remove Right & Left Brick Figure 34.2 Vacuum Exhaust Area Right BrickRemoved Figure 34.3 Re-installing Baffle & Brick Set 1. Place right brick in behind the right bracket, and then slide to the left so the tabs are behind the center brick. Figure 34.4 2. The brick will be flush against the back wall and notches exposed in the side bracket. Figure 34.5. 3. Lift slightly and pull the right edge of the brick forward until it stops and then drops down into both top and bottom notches of right bracket and locks into place. Figures 35.1 and 35.2. 4. Repeat for left brick. 5. Insert baffle into top front inside the firebox and pull forward. Then raise up the bottom end and insert baffle tab into slot on the top of the right bracket to lock into place. Figure 35.3. Place the left side hook at the bottom of the baffle over the top edge of brick for stability. Figure 35.4. 6. The baffle does not completely cover the top of the firebox. There is an opening on the left as shown in Figure 35.5. Tabs Figure 34.4 Brick is flush against back wall Notches exposed Figure 34.5 Page 34 250-7251F September 1, 2008 RR Castile Pellet Insert Re-installing Baffle & Brick Set (Cont’d) Lift brick, pull forward at an angle and drop down into notches Figure 35.1 Hook on left side Tab on right side Figure 35.4 Figure 35.2 Figure 35.5 Figure 35.3 September 1, 2008 250-7251F Page 35 Castile Pellet Insert R 11 Reference Materials A. Component Function 1. Control Box a. The control box is located on lower right side of appliance, behind cast side on top of the junction box. b. There is a light located inside of the control box. The internal light will turn green when the appliance has reached a temperature of 200.F (93°C) in the firepot. and will turn red when it reaches 600oF (315°C). c. There is also an internal blue light located in the upper left corner of the control box. When you plug in the appliance the blue light will automatically start blinking 6 blinks every 10 seconds for 60 seconds and then will stop. NOTE: Do NOT open the control box. This will void the warranty. If you need...

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