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45-01763 CAUTION: Read Rules for Safe Operation and Instructions Carefully 7 CU. FT. FARM/YARD CART Safety Assembly Operation Maintenance Parts PRINTED IN U.S.A. FORM NO. 48325 (11/01) RULES FOR SAFE OPERATION ASSEMBLY INSTRUCTIONS Preventing accidents is the responsibility of every equipment operator. The following general safety precautions must be fully understood and followed by every operator. 1. Do not at any time carry passengers in this cart. It is designed for carrying materials only and not intended to carry passengers. 2. Be careful on any grade (hill) and stay off of steep grades. 3. Use caution when loading cart to avoid tipping. 4. Avoid large holes and ditches when transporting loads. Your Farm/Yard Cart carton contains a hardware package with parts as shown In the chart below and in figure 1. Contents of Hardware Pack: (See figure 1) REF. QTY. DESCRIPTION A 8 Screws, 1/4-20 x 2" Long В 4 Screws, 1/4-20 x 1-1 /4" Long С 15 Screws, 1/4-20 x 1" Long D 4 Tube Cap, 1" x 1" Long E 27 Hex Nuts, 1/4-20 Thread F 23 Flat Washer, 1/4" G 4 Flat Washers, 1-1/2” H 4 Lock Washers, 1/4” I 4 Cotter Pins HARDWARE REFERENCE CHART TOOLS REQUIRED (1) Screw Driver (1) Pliers (1) 7/16" Wrench When assembling your cart, place the heads of all screws to the Inside and hex nuts with flat washers to the outside. 1. Lay the front angle assembly down (flat) on floor and stand the bottom panel in position as shown in figure 2. NOTE The bottom panel has one galvanized edge; this Is the rear. The front edge has three holes. See figure 2. 2. Line up three holes in bottom panel with holes in front angle assembly. Start three 1/4" x 1" screws through bottom panel, then through angle. Secure screws with 1/4” flat washers and hex nuts. Tighten securely. See figure 2. FIGURE 1 2 3. Turn the front angle assembly and bottom panel upside down as shown In figure 3. 4. Lay the two side angles on the bottom panel so that the two holes for the axle clamps are closer to the front angle assembly. See figure 3. 5. Secure both axle clamps to the side angles and the bottom panel using four 1/4" x 1-1/4" screws, lock washers and hex nuts. Make only finger tight until axle is assembled. See figure 3. 6. Secure both side angle assemblies to the bottom panel using four 1 /4" x 1" screws, fiat washers and hex nuts. Make only finger tight until all four screws are in place, then tighten securely. See figure 4. 3 7. Stand the cart on its front end with the front angle assembly on the floor. See figure 5. 8. Temporarily place four large 1-1/2" flat washers (used on wheel axle) on the Inside of front angle assembly. See figure 5. NOTE These washers act as shims and are just for assembly purposes. You will remove them later to use on axfe. 9. Lay the front panel down onto the front angle assembly, on top of the four large washers. See figure 6. 10. Place one side panel In position against a side angle and down on top of the front panel. Start one 1/4" x 1" screw through the center hole In side panel and side angle. Secure with hex nut and flat washer. See figure 7. Make only finger tight at this time. 11. Start one 1 /4” x 1" screw through front hole on side panel and side angle. Start another 1/4” x 1" screw through top hole on side panel and front angle assembly. Next, place a support strap over these two screws and secure it with flat washers and hex nuts, making only finger tight at this time. See figure 7. 12. Repeat steps 10 and 11 for the other side panel. 1/4" FLAT WASHER 1/4" HEX NUT SIDE—► ANGLE .1/4" x1w SCREW I ^CENTER HOLE P7 /' SIDE PANEL y 1/4" x 1" ^ pj/ SCREW ' J' SUPPORT STRAP i 1/4" HEX NUT FRONT {JSel ANGLE PANEL ASSEMBLY 13. Assemble one 1/4"x 1" screw through bottom hole in side panel and front angle assembly. Secure with a flat washer and hex nut, making only finger tight at this time. Repeat for the other side panel. See figure 8. 14. Tighten ail loose nuts and screws securely at this time. FIGURE 7 4 15. Lay the cart down on the floor so that the sides are up In a normal position. Remove the front panel by sliding it up, then remove the four large washers you used for shims. See figure 9. SIDE PANEL FIGURE 9 16. Stand cart up on Its front end again. Place tube caps on leg tube and assemble the leg tube as shown in figure 10, using four 1/4" x 2" screws through side panels and leg tube. Secure with flat washers and hex nuts. See figure 10. 17. Leave the cart standing to assemble the handle tube in the next step. 16. Place tube caps on the handle tube, then place it over the side panels and line up the four holes. Assemble four 1/4" x 2" screws through the side panels and handle. Secure with flat washers and hex nuts. See figure 11. SIDE PANEL FIGURE 11 19. Lay the cart upside down. Slide the axle through the axle clamps. See figure 12. 5 20. Assemble a cotter pin to the Inside hole at one end of the axle. Place a 1-1/2" flat washer, a wheel and then anot...