valutazioni - 5, GPA: 4 ( )

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8. Fig. 7. Place pinion assembly on bench with rotor side up. 9. Apply locktite to screws. Install four screws (16) and lockwashers (17). Alternately torque screws to 125 in-lb until rotor is secure. Use threaded holes to hold rotor. Fig. 10 10. Fig. 6. Install pinion assembly (19) with five screws (10) and lockwashers (9). 4. Install armature (4a) on engine drive shaft. 5. Install four screws (16) and lockwashers (17) with 11. Fig. 5. Connect field cable (X) to pressure control torque of 125 in-lb. and engine lead. Clamp 4a 0.12 ±.01 in. (3.0 ±.25 mm) Removal 1. Fig. 11. Loosen two screws (16) on clamp (8), 2. Push screwdriver into slot in clamp (8) and remove clamp. Installation 1. Fig. 11. Install engine shaft key (7). 2. Tap clamp (8) on engine shaft (A) with plastic mallet. 3. Press clamp (8) onto engine shaft (A). Maintain dimension shown note 2 in Fig. 11. Chamfer side must face engine. Check dimension: Place rigid, straight steel bar (B) across face of clutch housing (5). Use accurate measuring device to measure distance between bar and face of clamp. Adjust clamp as necessary. Torque two screws (16) to 125 ±10 in-lb (14 ±1.1 Nm). . Face of clutch housing . 1.812 ±.010 in. (46.02 ±.25 mm) . Torque to 125 ±.10 in-lb (14 ±1.1 Nm) . Chamfer this side . 5 16 B 7 8 A 03483 Fig. 11 . . Clutch Housing Removal 1. Fig. 12. Remove four capscrews (75) and lockwashers (77) which hold clutch housing (5) to engine. 2. Remove screw (15) from under mounting plate (D). 3. Remove engine key (7). 4. Pull off clutch housing (5). Installation 1. Fig. 12. Push on clutch housing (5). 2. Install four capscrews (75) and lockwashers (77) and secure clutch housing (5) to engine. Torque to 200 in-lb (22.6 Nm). 3. Install capscrew (15) from beneath mounting plate (D). Torque to 26 ft-lb (35.2 Nm). Fig. 12 75 77 7 5 15 D Engine Removal 1. Remove Pinion Assembly/Rotor/Field/Pinion/ Clutch, Clamp and Clutch Housing, as instructed on pages 7, 9 and 10. 2. Fig. 13. Disconnect all necessary wiring. 3. Fig. 14. Remove two locknuts (71) and screws (70) from base of engine. 4. Lift engine carefully and place on work bench. NOTE: All service to the engine must be performed by an authorized HONDA dealer. 9027A Fig. 13 Green To the field To the engine 71 87 Fig. 14 71 70 Installation 1. Lift engine carefully and place on cart. 2. Fig. 14. Install two screws (70) in base of engine and secure with locknuts (71). Torque to 200 in-lb (22.6 Nm). 3. Fig. 13. Connect all necessary wiring. 4. Install Pinion Assembly/Rotor/Field/Pinion/ Clutch, Clamp and Clutch Housing, as instructed on pages 7, 9 and 10. On/Off Switch Removal 1. Relieve pressure; page 4. 2. Fig. 15. Remove five screws (307) and cover (322). 3. Disconnect two wires (A) from ON/OFF switch (309). 4. Press in on two retaining tabs on each side of ON/OFF switch (309) and remove switch. Installation 1. Install new ON/OFF switch (309) so tabs of switch snap into place on inside of pressure control housing. 2. Connect two wires (A) to ON/OFF switch. 3. Install pressure control cover (322) with five screws (307). Fig. 15 322 307 309 A 302 303 E D 313 310 318z 318aa 318a Locate switch terminals as shown 315 319 Pressure Control Control Board Removal Installation 1. 2. 3. 4. Removal 1. 2. 3. 4. Relieve pressure; page 4. Fig. 15. Remove five screws (307) and cover (322). Fig. 22. Disconnect at control board (302): . Four clutch leads: two violet and two black. . Lead (D) from potentiometer. . Lead (E) from transducer. . Two red leads (A) to ON/OFF switch (309). Fig. 15. Remove five screws (303), green ground wire and control board (302). When installing replacement control board, follow instructions with control board to set model type. 1. Fig. 15. Install green ground wire and control board (302) with five screws (303). 2. Fig. 22. Connect to control board (302): . Two red leads (A) to ON/OFF switch (309). . Lead (E) to transducer. . Lead (D) to potentiometer. . Four clutch leads: two violet and two black. 3. Fig. 15. Install cover (322) with five screws (307). Removal 1. Pressure Control Transducer Relieve pressure; page 4. Fig. 15. Remove five screws (307) and cover (322). Disconnect lead (E) from control board (302). Remove three screws (319) and fluid filter (318) from control plate (301). Carefully pull transducer connector through rubber grommet (315). Pressure Adjust Potentiometer Relieve pressure; page 4. 2. Fig. 15. Remove five screws (307) and cover (322). 3. Disconnect lead (D) from control board (302). 4. Loosen set screws on potentiometer knob (313) and remove knob, shaft nut, lockwasher (310) and pressure adjust potentiometer (310). 5. Remove seal (311) from potentiometer (310). 5. Remove pressure control transducer (318z) and packing o-ring (318aa) from filter housing (318a). Installation 1. Fig. 15. Install packing o-ring (318aa) and pressure control transducer (318z) in filter housing (318a). Torque to 30–35 ft-lb. 2. Carefully feed transducer connector thro...

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