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45-02142 CAUTION: Read Rules for Safe Operation and Instructions Carefully 100 LB. PUSH BROADCAST SPREADER Assembly Operation Maintenance Repair Parts thefastestway topurchaseparts PRINTED IN U.S.A. FORM NO. 48319 (REV. 11/03) RULES FOR SAFE OPERATION The following safety precautions are suggested. This broadcast spreader is designed, engineered and tested to offer reasonably safe and effective service, provided it is operated in strict accordance with these instructions. Failure to do so may result in personal injury. Always observe the rules of safe operation. 1. Do not allow anyone to operate the broadcast spreader without proper instructions. 2. Do not permit children to operate the broadcast spreader. 3. Wear eye and hand protection when handling and when applying lawn or garden chemicals. 4. Read the chemical label instructions and cautions for handling and applying the chemicals purchased for spreading. 5. Keep all nuts, bolts and screws tight to be sure equipment is in safe working condition. 6. Follow maintenance and lubrication instructions as outlined in this manual. LOOK FOR THIS SYMBOL TO POINT OUT IMPORTANT SAFETY PRECAUTIONS. IT MEANS -- ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED. CARTON CONTENTS LOOSE PARTS IN CARTON 5. Handle Tube (short) 6. Flow Control Rod 1. Handle Tube (long) 7. Leg Stand Tube 2. Braces (2) 8. Wheels (2) 3. Flow Control Mount Bracket 9. Hopper Assembly 4. Flow Control Arm Hardware Package (not shown) 2 6 5 1 7 9 3 4 8 2 NOT SHOWN FULL SIZE F G H I A B C D E J K L M N PO Q SHOWN FULL SIZE NOT SHOWN FULL SIZE F G H I A B C D E J K L M N PO Q SHOWN FULL SIZE KEY QTY. DESCRIPTION KEY QTY. DESCRIPTION A B C D E F G H 7 2 1 9 7 4 3 1 Hex Bolt, 1/4-20 x 1-1/2" Long Hex Bolt, 1/4-20 x 3/4" Long Carriage Bolt, 1/4-20 x 3/4" Long Hex Lock Nut, 1/4-20 Thd. Flat Washer, 5/16" SAE Nylon Washer Flat Washer, 1/2" Cotter Pin, 5/32" x 2" I J K L MN O P Q 1 1 2 2 1 1 1 2 1 Cotter Pin, 3/32" x 3/4" Long Flow Control Link Spacer Tube Hub Cap Grip Vinyl Cap Nylon Wing Nut Handle Grip Adjustable Stop 3 4 ASSEMBLY INSTRUCTIONS TOOLS REQUIRED FOR ASSEMBLY (1) Pliers (1) Hammer (2) 7/16" Open or Boxed End Wrenches 1. Remove the spreader, the loose parts and the hardware package from the carton. Lay out parts and hardware and identify using the illustrations on pages 2 and 3. 2. With the spreader resting upside down on the top of the hopper, assemble a spacer and then a 1/2" flat washer onto each end of the axle. See figure 1. FIGURE 2 FIGURE 1 FIGURE 3 5. Place a wheel onto the end of the axle that has a cross hole. The long end of the hub goes to the inside. See figure 3. 6. Assemble a 5/32" x 2" cotter pin through the notched wheel hub and the axle. See figure 3. 7. Lightly tap a hub cap onto the axle until it is snug against the wheel. See figure 3. FIGURE 4 3. Place a wheel onto the end of the axle that has no cross hole. The long end of the hub goes to the inside. See figure 2. 4. Place a 1/2" flat washer onto the axle and then lightly tap a hub cap onto the axle until it is snug against the washer and wheel hub. See figure 2. AXLE SPACER 1/2" FLAT WASHER 1/2" FLAT WASHER HUB CAP WHEEL NO CROSS HOLE HUB CAP 5/32" x 2" COTTER PIN WHEEL CROSS HOLE CROSSOVER TUBE 1/4" HEX BOLT 1/4" HEX LOCK NUT 1/4" FLAT WASHER SHAFT SUPPORT PLATE 8. Remove the middle 1/4" hex bolt, flat washer and hex lock nut from the crossover tube. See figure 4. IMPORTANT: Do Not asssemble handle tube to same side of crossover tube as shaft support plate. 9. Place the long handle tube onto the crossover tube on the side opposite from the shaft support plate. Fasten with the 1/4" hex bolt, flat washer and hex lock nut removed in the previous step. See figures 4 and 5. Do not tighten at this time. 10. Assemble two handle braces to the inside of the hopper frame, one on each side, using two 1/4" x 1-1/2" hex bolts and two 1/4" lock nuts. See figure 5. Do not tighten at this time. 11. Assemble the other end of the two handle braces to the long handle tube using a 1/4" x 1-1/2" hex bolt and 1/4" lock nut. Do not tighten at this time.See figure 5. 12. Tighten all hex lock nuts and bolts in same sequence as assembled in steps 9 through 11. See figure 5. FIGURE 5 1/4" HEX BOLT 1/4" HEX LOCKNUT FLAT WASHER HANDLE TUBE (LONG) HEX BOLT 1/4" x 1-1/2" HEX BOLT 1/4" x 1-1/2" HITCH BRACE 1/4" LOCK NUT CROSSOVER TUBE SHAFT SUPPORT PLATE 13. Assemble the leg stand tube to the handle tube (long) using two 1/4" x 1-1/2" hex bolts. Secure tightly with two 1/4" hex lock nuts. See figure 6. 14. Place a vinyl cap over the end of the leg stand tube. See figure 6. HANDLE TUBE (LONG) 1/4" x 1-1/2" HEX BOLTS 1/4" LOCK NUT VINYL CAP LEG STAND TUBE FIGURE 6 15. Assemble the flow control link (end with small hole) to the flow control arm using a 1/4" x 3/4" hex bolt, a nylon washer and a 1/4" hex lock nut as shown in figure 7. Tighten carefully. The flow control link should not be loose but should pivot with no more than sligh...