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REVISED OCTOBER,1999. PRINTED IN U.S.A. Table Of Contents PAGE 1. SAFETY SAFETY RULES FOR ALL TOOLS ......................................................................3-4 ADDITIONAL SAFETY INSTRUCTIONS FOR SANDERS ......................................5 2. CIRCUIT REQUIREMENTS 110V OPERATION ....................................................................................................6 FUSING ....................................................................................................................6 EXTENSION CORDS ................................................................................................6 GROUNDING ............................................................................................................6 3. INTRODUCTION COMMENTARY ........................................................................................................7 UNPACKING..............................................................................................................8 PARTS INVENTORY ................................................................................................8 CLEAN UP ................................................................................................................9 SITE CONSIDERATIONS ........................................................................................9 4. ASSEMBLY MOUNTING BASE ..................................................................................................10 MOTOR....................................................................................................................11 PIVOT ARM........................................................................................................11-12 DRIVE WHEEL ........................................................................................................12 UPPER ARM ASSEMBLY ......................................................................................13 SANDING BELT SHOE ..........................................................................................13 BELT INSTALLATION ............................................................................................14 TOOL REST ............................................................................................................14 5. ADJUSTMENTS BELT TENSION ......................................................................................................15 TOOL REST ............................................................................................................15 BELT TRACKING ....................................................................................................16 6. OPERATIONS TEST RUN ..............................................................................................................17 BELT SANDING ................................................................................................17-18 BUFFING AND POLISHING....................................................................................19 DRUM SANDING....................................................................................................20 ACCESSORY REMOVAL........................................................................................20 7. MAINTENANCE GENERAL................................................................................................................21 LUBRICATION ........................................................................................................21 BELTS AND DRUMS ..............................................................................................21 8. CLOSURE ....................................................................................................................22 TROUBLESHOOTING ........................................................................................................23-24 WARRANTY AND RETURNS..................................................................................................25 G1015 Knife Belt Sander/Buffer -2 SECTION 1: SAFETY For Your Own Safety Read Instruction Manual Before Operating This Equipment The purpose of safety symbols is to attract your attention to possible dangers. This manual uses a series of symbols which are intended to convey the level of criticality of the safety message. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Failure to obey a WARNING symbol and notation can result in serious injury to yourself and others. Failure to obey a CAUTION symbol and notation may result in minor or moderate property damage or personal injury. This symbol is used to alert the user to useful information about proper operation of the equipment. Failure to obey a DANGER symbol and notation WILL result in serious personal injury including loss of life or body parts. NOTICE Safety Instructions For Power Tools 1. KEEP GUARDS IN P...