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(See page 17.) E Z HH DD EE SPARE PARTS BAG T FF ASSEMBLY ASSEMBLY CARTON CONTENTS 1. Cross Brace (Weight Tray) 2. Side Brace (Weight Tray) 3. Right Hand Side Plate (Stamped "R") 4. Left Hand Side Plate (Stamped "L") 5. Anti-rotation Bracket 6. Chute Crank Rod Assembly 7. Support Tube, Crank Rod 8. Lift Handle Tube and Cable 9. Plastic Keg 10. Left Hand Hanger Bracket (Stamped "L") 11. Right Hand Hanger Bracket (Stamped "R") 12. Clutch Idler Assembly 13. V Belt, Drive 14. V Belt, Auger (Attached to Housing Assembly) 15. Chute and Control Cable Assembly 16. Housing Assembly 17. Weight Tray Hardware Package (Stored inside Plastic Keg) 5 TOOLS REQUIRED FOR ASSEMBLY (2) 7/16" Wrenches (2) 1/2" Wrenches (2) 9/16" Wrenches (2) 3/4" Wrenches (1) Knife ADDITIONAL ITEMS REQUIRED General Purpose Grease REMOVAL OF PARTS FROM CARTON • Remove all parts and hardware packages from the carton. Lay out parts and hardware and identify using the illustrations on pages 4 and 5. NOTE: Not all of the supplied parts and hardware will be needed for your particular tractor. Unneeded items may be discarded after you have completed assembly. CAUTION: Before starting to assemble the snow thrower, remove the spark plug wire(s), set the parking brake and remove the key from the tractor ignition. TRACTOR PREPARATION Before performing these instructions, refer to the Service and Adjustments section of your tractor owner's manual for specific safety instructions. • Allow engine, muffler and exhaust deflector to cool before beginning. • Remove any front or rear attachment which is mounted to your tractor. • Remove the mower deck. Refer to your tractor owner's manual for removal instructions. Mark all loose parts and save for reassembly. • Remove the tractor hood and grill assembly. Refer to your tractor owner's manual for removal instructions. ITEMS REMOVED FROM TRACTOR Store all parts that you remove from the tractor and do not re-use while assembling the snow thrower. Right hand (R.H.) and left hand (L.H.) side of the tractor are determined from the operators position while seated on the tractor. INSTALLING SIDE PLATES ON TRACTOR TRACTORS WITH FRAME MOUNTED FRONT SUSPENSION BRACKETS (See figure 1.) • Remove any bolts that are present in the two holes shown as empty in figure 1. • If there is a bolt in the third hole shown in figure 1, remove the nut and washer but leave the bolt in place. REMOVE NUT & WASHER AND LEAVE BOLT (IF PRESENT) FIGURE 1 RIGHT SIDE VIEW FRONT SUSPENSION BRACKET THESE HOLES MUST BE EMPTY • Assemble the R.H. Side Plate (marked "R") to the two now empty holes in the side of the tractor frame. Use two 3/8" x 1" hex bolts and 3/8" lock washers as shown in figure 2. Repeat for the L.H. side. • If you removed a nut and washer from the bolt in figure 1, assemble a whizlock nut onto the bolt. NOTE: If you remove the side plates, be sure to reassemble all bolts to tractor frame . 5/16" WHIZLOCK NUT (IF BOLT IS PRESENT IN TRACTOR) FIGURE 2 RIGHT SIDE VIEW 3/8" x 1" HEX BOLT 3/8" LOCK WASHER R.H. SIDE PLATE This end for.. 16" front tires This end for all.. smaller tires 6 • Assemble a shoulder bolt, a 3/8" lock washer and a 3/8" hex lock nut to the bottom hole in each side plate. See figure 3. • Proceed to page 8. 3/8" SHOULDER BOLT 3/8" HEX LOCK NUT R. H. SIDE PLATE ..3/8" LOCK WASHER This end for.. 16" front tires This end for all.. smaller tires FIGURE 3 RIGHT SIDE VIEW • Attach the R.H. Side Plate (marked "R") to the right side of the tractor frame as shown in figure 5. For the front hole use a 3/8" x 1" hex bolt, a 3/8" lock washer, and a 1/2" flat washer. Use the flat washer as a shim between the frame and the side plate. For the rear hole use a 3/8" x 1" hex bolt, and a 3/8" lock washer. Repeat for the L.H. side. NOTE: If the bolt inserts freely into the front hole, the 3/8" lock washer along with a 3/8" hex lock nut must be assembled onto the bolt from inside the tractor frame. 3/8" LOCK 1/2" FLAT WASHER WASHER FIGURE 5 RIGHT SIDE VIEW R.H. SIDE PLATE .. 3/8" x 1" HEX BOLT 3/8" HEX LOCK NUT This end for.. 16" front tires This end for all.. smaller tires TRACTORS WITH AXLE MOUNTED FRONT SUSPENSION BRACKETS • Remove any bolts present in the holes shown in figure 4 on both sides of the tractor frame. THESE HOLES MUST BE EMPTY • Assemble a shoulder bolt, a 3/8" lock washer and a 3/8" hex lock nut to the bottom hole in each side plate. See figure 6. 3/8" HEX LOCK NUT FRONT SUSPENSION BRACKET FIGURE 4 RIGHT SIDE VIEW 7 FIGURE 6 RIGHT SIDE VIEW 3/8" SHOULDER BOLT ..3/8" LOCK WASHER This end for.. 16" front tires This end for all.. smaller tires 8 FIGURE 10 RIGHT SIDE VIEW INSTALLING HANGER BRACKETS For better clearance, lower the tractor's suspension arms using the attachment lift lever. On Tractors With Foot Rest Brackets (Figure 7) • Remove the bolt and nut that fasten the L.H. and R.H. foot rest brackets to the frame. See figure 7. • Attach the L.H. Hanger Bracket (marked "L") to the inside of the tractor frame using two 3...