REVISED OCTOBER, 1999 PRINTED IN U.S.A. T TTa aab bbl lle ee O OOf ff C CCo oon nnt tte een nnt tts ss P PPA AAG GGE EE 1 11. .. S SSA AAF FFE EET TTY YY SAFETY RULES FOR POWER TOOLS ..........................................................2-3 ADDITIONAL SAFETY INSTRUCTIONS FOR METAL LATHES........................4 2 22. .. C CCI IIR RRC CCU UUI IIT TT R RRE EEQ QQU UUI IIR RRE EEM MME EEN NNT TTS SS 110V OPERATION ..............................................................................................5 EXTENSION CORDS ..........................................................................................5 GROUNDING ......................................................................................................5 3 33. .. I IIN NNT TTR RRO OOD DDU UUC CCT TTI IIO OON NNCOMMENTARY....................................................................................................6 UNPACKING ........................................................................................................7 PIECE INVENTORY ............................................................................................7 CLEAN UP............................................................................................................8 SITE CONSIDERATIONS ....................................................................................8 4 44. .. A AAS SSS SSE EEM MMB BBL LLY YY & && S SSE EET TTU UUP PPMOUNTING ..........................................................................................................9 LUBRICATION ....................................................................................................9 CHUCKS ........................................................................................................9-10 LIVE CENTER....................................................................................................10 STEADY REST ..................................................................................................11 FOLLOW REST..................................................................................................11 5 55. .. C CCO OON NNT TTR RRO OOL LLS SSSPINDLE SPEEDS ............................................................................................12 FEED RATE ......................................................................................................13 CARRIAGE CONTROLS ..............................................................................14-16 TAILSTOCK CONTROLS ..................................................................................16 TEST RUN..........................................................................................................17 6 66. .. A AAD DDJ JJU UUS SST TTM MME EEN NNT TTS SSSPINDLE RPM ..................................................................................................18 GIBS..............................................................................................................18-19 STEADY REST/FOLLOW REST........................................................................19 CHUCK RUNOUT ........................................................................................20-21 TAILSTOCK ..................................................................................................21-22 THREAD CUTTING............................................................................................23 7 77. .. M MMA AAI IIN NNT TTE EEN NNA AAN NNC CCE EE LUBRICATION ..............................................................................................24-25 BEARING PRELOAD ........................................................................................25 8 88. .. C CCL LLO OOS SSU UUR RRE EE................................................................................................................26 MACHINE DATA ................................................................................................................27 BELT CONFIGURATION CHART ......................................................................................28 STOCK RPM CHART ........................................................................................................29 PARTS BREAKDOWN AND PARTS LISTS ................................................................30-53 WARRANTY AND RETURNS ............................................................................................54 G4000 9'' x 19'' Lathe -1 S SSE EEC CCT TTI IIO OON NN 1 11: :: S SSA AAF FFE EET TTY YY F FFo oor rr Y YYo oou uur rr O OOw wwn nn S SSa aaf ffe eet tty yy R RRe eea aad dd I IIn nns sst ttr rru uuc cct tti iio oon nn M MMa aan nnu uua aal ll B BBe eef ffo oor rre ee O OOp ppe eer rra aat tti iin nng gg T TTh hhi iis ss E EEq qqu uui iip ppm mme een nnt tt T TTh hhe ee p ppu uur rrp ppo oos sse ee o oof ff s ssa aaf ffe eet tty yy s ssy yym mmb bbo ool lls ss i iis ss t tto oo a aat ttt ttr rra aac cct tt y yyo oou uur rr a aat ttt tte een nnt tti iio oon nn t tto oo p pp...