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7 After the first 50 hours of operation, change the oil and oil filter. + 2 1 + 4 DIESEL API CD-MIL L 2104D, CD/SE, CD/SF 3 S-177 571 0 . 50 h Std. 0 . 200A200A 5 50 h Std. Notes MATERIAL THICKNESS REFERENCE CHART 24 Gauge (.025 in) 22 Gauge (.031 in) 20 Gauge (.037 in) 18 Gauge (.050 in) 16 Gauge (.063 in) 14 Gauge (.078 in) 1/8 in (.125 in) 3/16 in (.188 in) 1/4 in (.25 in) 5/16 in (.313 in) 3/8 in (.375 in) OM-4428 Page 12 OM-4428 Page 13 3-2. Manufacturer’s Rating Labels CC Models CC/CV Models 3-3. Symbols And Definitions . Some symbols are found only on CE products. Stop Engine Fast (Run, Weld/ Power) Slow (Idle) Start Engine Starting Aid Battery (Engine) Engine Oil Pressure Engine Oil Check Injectors/ Pump Check Valve Clearance Fuel Protective Earth (Ground) Positive Negative Certified/Trained Mechanic Welding Arc A Amperes V Volts Panel/Local Remote Engine Air Temperature Or Engine Temperature Output Alternating Current Stick (SMAW) Welding Constant Current (CC) MIG (GMAW) Welding TIG (GTAW) Time h Hours s Seconds 1 Single Phase 3 Three Phase Read Operator’s Manual Circuit Protector Do Not Switch While Welding Electrode Connection Work Connection 3G Engine-Driven, Three-Phase Alternator With Rectifier Hz Hertz X Duty Cycle U0 Rated No Load Voltage (Average) U2 Conventional Load Voltage n Rated Load Speed n1 Rated Idle Speed n0 Rated No Load Speed I Current I2 Rated Welding Current Contactor On OM-4428 Page 14 OM-4428 Page 15 SECTION 4 . SPECIFICATIONS 4-1. Weld, Power, And Engine Specifications Welding Mode Weld Output Range Rated Welding Output Maximum Open-Circuit Voltage Generator Power Rating Engine Fuel Capacity CC/DC 65 . 600 A (CC Models) 20 . 600 A (CC/CV Models) 600 A, 30 Volts DC, 40% Duty Cycle IFC Rating 500 A, 40 Volts DC, 95 Standard: Single-Phase, 4 kVA/kW, 34/17 A, 120/240 V AC, 50/60 Hz Three-Phase Generator Option:* Deutz F4L2011 Air/Oil-Cooled, Four Cylinder, 46.3 HP DEUTZ 25 gal (95 L) CV/DC (CC/CV Models Only) 14 . 40 V 100% Duty Cycle 550 A, 40 volts DC, 60% Duty Cycle 56 Option: Single-Phase/Three-Phase, 12/20 kVA/kW, 50/48A, 120/240 VAC, 60 Hz *In Addition To Standard 4 kVA/kW Generator Power Diesel Engine or Deutz F3L912, Air-Cooled, Three Cylinder, 41.5 HP Diesel Engine 4-2. Dimensions, Weights, And Operating Angles Dimensions Height 50 in (1270 mm) (to top of muffler) Width 28-1/2 in (724 mm) (mtg. brackets turned in) 30-3/4 in (781 mm) (mtg. brackets turned out) G Depth 65-1/8 in (1654 mm) ! A 65-1/8 in (1654 mm) Do not exceed tilt angles or engine could be damaged or unit could tip. B* 56 in (1422 mm) ! Do not move or operate unit where it could C* 46-1/2 in (1181) tip. A D* 9-5/8 in (244 mm) B C E 27-1/2 in (699 mm) F 1 in (25 mm) G 29-13/16 in (757 mm) H H 9/16 in (14 mm) Dia. 4 Holes D 30° * With mounting brackets in center position. Dimensions vary with location of mounting brackets. Front Panel End F 20° 30° Weight E 20° w/ Deutz F4L2011 No fuel: 1690 lb (767 kg) w/fuel: 1880 lb (853 kg) 802 161-A w/ Deutz F3L912 No fuel: 1785 lb (810 kg) w/fuel: 1975 lb (896 kg) 161 Lifting Eye Weight Rating: 2500 lb (1134 kg) Maximum 803 602 OM-4428 Page 16 4-3. Volt-Ampere Curves For CC Models 203 412 The volt-ampere curve shows the minimum and maximum voltage and amperage output capabilities of the welding generator. Curves of all other settings fall between the curves shown. 0 20 40 60 80 100 0 100 200 300 400 500 600 700 800 900 DC AMPERES DC VOLTS Ranges 300.Max 185.425 125.320 85.190 55.90 Notes Work like a Pro! Pros weld and cut safely. Read the safety rules at the beginning of this manual. OM-4428 Page 17 4-4. Volt-Ampere Curves For CC/CV Models 217 811 / 203 415 / 217 810 The volt-ampere curves show the minimum and maximum voltage and amperage output capabilities of the welding generator. Curves of all other settings fall between the curves shown. A. Stick Mode B. MIG Mode C. TIG Mode 0 20 40 60 80 100 0 100 200 300 400 500 600 700 800 900 DC AMPERES DC VOLTS Ranges 275.Max 150.525 110.390 80.240 50.125 0 20 40 60 80 100 0 100 200 300 400 500 600 700 800 900 1000 DC AMPERES DC VOLTS MAX MIN 0 20 40 60 80 100 0 100 200 300 400 500 DC AMPERES DC VOLTS 1000 Ranges 50.440 35.320 25.215 15.115 4-5. Fuel Consumption The curve shows typical fuel use under weld or power loads. 193 093 0 50 100 150 200 250 300 350 400 450 500 DC WELD AMPERES AT 100% DUTY CYCLE 1800 RPM 0 IDLE Notes OM-4428 Page 18 4-6. Duty Cycle And Overheating Continuous Welding Duty Cycle is percentage of 10 minutes that unit can weld at rated load without overheating. NOTICE . Exceeding duty cycle can damage unit and void warranty. 100% Duty Cycle At 500 Amperes 202 356 4-7. AC Generator Power Curve 193 018 The ac power curve shows the generator power in amperes available at the 120 and 240 volt receptacles. 0 50 100 150 200 250 300 0 5 10 15 20 25 30 AC AMPERES IN 240V MODE AC VOLTS 0 25 50 75 100 150 125 0 10 20 30 40 50 60 AC AMPERES IN 120V MODE OM-4428 Page 19 4-8. Optional Three-Phase Generator Curves 197...
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