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and thoughtful operation on your part. DO NOT INSTALL, OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READING THIS MANUAL AND THE SAFETY PRECAUTIONS CONTAINED THROUGHOUT. And, most importantly, think before you act and be careful. INVERINVERTECV205-T TEC V205-T AC/DCAC/DC OPERATOR’S MANUAL Copyright © 2007 Lincoln Global Inc. •World'sLeaderinWeldingandCuttingProducts• •SalesandServicethroughSubsidiariesandDistributorsWorldwide• Cleveland,Ohio44117-1199U.S.A.TEL:216.481.8100FAX:216.486.1751WEBSITE:iSAFETYi WARNING CALIFORNIAPROPOSITION65WARNINGS Dieselengineexhaustandsomeofitsconstituents areknowntotheStateofCaliforniatocausecan- cer,birthdefects,andotherreproductiveharm. Theengineexhaustfromthisproductcontains chemicalsknowntotheStateofCaliforniatocause cancer,birthdefects,orotherreproductiveharm. TheAboveForDieselEnginesTheAboveForGasolineEngines ARCWELDINGCANBEHAZARDOUS.PROTECTYOURSELFANDOTHERSFROMPOSSIBLESERIOUSINJURYORDEATH. KEEPCHILDRENAWAY.PACEMAKERWEARERSSHOULDCONSULTWITHTHEIRDOCTORBEFOREOPERATING. Readandunderstandthefollowingsafetyhighlights.Foradditionalsafetyinformation,itisstronglyrecommendedthatyou purchaseacopyof“SafetyinWelding&Cutting-ANSIStandardZ49.1”fromtheAmericanWeldingSociety,P.O.Box 351040,Miami,Florida33135orCSAStandardW117.2-1974.AFreecopyof“ArcWeldingSafety”bookletE205isavailable fromtheLincolnElectricCompany,22801St.ClairAvenue,Cleveland,Ohio44117-1199. BESURETHATALLINSTALLATION,OPERATION,MAINTENANCEANDREPAIRPROCEDURESAREPERFORMEDONLYBYQUALIFIEDINDIVIDUALS. FORENGINE poweredequipment. 1.a.Turntheengineoffbeforetroubleshootingandmaintenance workunlessthemaintenanceworkrequiresittoberunning. 1.b.Operateenginesinopen,well-ventilated areasorventtheengineexhaustfumes outdoors. 1.h.Toavoidscalding,donotremovethe radiatorpressurecapwhentheengineis hot. 1.c.Donotaddthefuelnearanopenflame weldingarcorwhentheengineisrunning. Stoptheengineandallowittocoolbefore refuelingtopreventspilledfuelfromvaporizing oncontactwithhotenginepartsand igniting.Donotspillfuelwhenfillingtank.If fuelisspilled,wipeitupanddonotstart engineuntilfumeshavebeeneliminated. 1.d.Keepallequipmentsafetyguards,coversanddevicesin positionandingoodrepair.Keephands,hair,clothingand toolsawayfromV-belts,gears,fansandallothermoving partswhenstarting,operatingorrepairingequipment. 1.e.Insomecasesitmaybenecessarytoremovesafety guardstoperformrequiredmaintenance.Remove guardsonlywhennecessaryandreplacethemwhenthe maintenancerequiringtheirremovaliscomplete. Alwaysusethegreatestcarewhenworkingnearmoving parts. 1.f.Donotputyourhandsneartheenginefan. Donotattempttooverridethegovernoror idlerbypushingonthethrottlecontrolrods whiletheengineisrunning. ELECTRICAND MAGNETICFIELDS maybedangerous 2.a.Electriccurrentflowingthroughanyconductorcauses localizedElectricandMagneticFields(EMF).Welding currentcreatesEMFfieldsaroundweldingcablesand weldingmachines 2.b.EMFfieldsmayinterferewithsomepacemakers,and weldershavingapacemakershouldconsulttheirphysician beforewelding. 2.c.ExposuretoEMFfieldsinweldingmayhaveotherhealth effectswhicharenownotknown. 2.d.Allweldersshouldusethefollowingproceduresinorderto minimizeexposuretoEMFfieldsfromtheweldingcircuit: 2.d.1.Routetheelectrodeandworkcablestogether-Secure themwithtapewhenpossible. 2.d.2.Nevercoiltheelectrodeleadaroundyourbody. 2.d.3.Donotplaceyourbodybetweentheelectrodeand workcables.Iftheelectrodecableisonyourright side,theworkcableshouldalsobeonyourrightside. 2.d.4.Connecttheworkcabletotheworkpieceascloseas possibletotheareabeingwelded. 2.d.5.Donotworknexttoweldingpowersource. 1.g.Topreventaccidentallystartinggasolineengineswhile turningtheengineorweldinggeneratorduringmaintenance work,disconnectthesparkplugwires,distributorcapor magnetowireasappropriate. Mar.95 iiSAFETYii ELECTRICSHOCKcan kill. 3.a.Theelectrodeandwork(orground)circuits areelectrically“hot”whenthewelderison. Donottouchthese“hot”partswithyourbare skinorwetclothing.Weardry,hole-free glovestoinsulatehands. 3.b.Insulateyourselffromworkandgroundusingdryinsulation. Makecertaintheinsulationislargeenoughtocoveryourfull areaofphysicalcontactwithworkandground. Inadditiontothenormalsafetyprecautions,ifweldingmustbeperformedunderelectricallyhazardousconditions(indamplocationsorwhilewearingwetclothing;onmetalstructuressuchasfloors,gratingsorscaffolds;whenincrampedpositionssuchassitting, kneelingorlying,ifthereisahighriskofunavoidableoraccidentalcontactwiththeworkpieceorground)usethefollowingequipment: •SemiautomaticDCConstantVoltage(Wire)Welder. •DCManual(Stick)Welder. •ACWelderwithReducedVoltageControl. 3.c.Insemiautomaticorautomaticwirewelding,theelectrode, electrodereel,weldinghead,nozzleorsemiautomatic weldinggunarealsoelectrically“hot”. 3.d.Alwaysbesuretheworkcablemakesagoodelectrical connectionwiththemetalbeingwelded.Theconnection shouldbeascloseaspossibletotheareabeingwelded. 3.e.Groundtheworkormetaltobeweldedtoagoodelectrical (earth)ground. 3.f.Maintaintheelectrodeholder,workclamp,weldingcableand weldingmachineingood...