Contact us FIRST! If a part is missing or defective, please call us toll free at 1-800-375-7520 (in the U.S.). Our Customer Service Staff is available to assist you from 7:30 A.M. to 5:00 P.M. (Central Time) Monday through Thursday and 8:00 A.M. to 3:00 P.M. (Central Time) on Friday. If you would like to contact us on-line, go to our website at and access the Customer Service section. Be sure to have the name and model number of the product available when you contact us. Right Pedal Main Frame HARDWARE IDENTIFICATION CHART This chart is provided to help identify the hardware used in the assembly process. Place the washers, the end of the bolts, or screws on the circles to check for the correct diameter. Use the small scale to check the length of the bolts and screws. 3/16" 1/4" 5/16" 3/8" 1/2" INCHES mm. in. 11/20 21/2 31/2 41/2 51/2 61/2 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 MILLIMETERS 6810 12 NOTICE: The length of all bolts and screws except those with flat heads is measured from below the head to the end of the bolt or screw. Flat head bolts and screws are measured from the top of the head to the end of the bolt or screw. length length All hardware are already attached to the parts. After unpacking the unit, make sure that you have all the following items on the parts. Part No. and Description Qty 56 Carriage Bolt (M8 x 1.25 x 60mm) 4 57 Carriage Bolt (M8 x 1.25 x 85mm) 1 60 Screw, Round Head (M5 x 0.8 x 10mm) 2 64 Bolt, Hex Head (M8 x 1.25 x 20mm) 4 65 Bolt, Hex Head (M8 x 1.25 x 40mm) 2 69 Acorn Nut (M8 x 1.25) 4 74 Arc Washer (M8) 6 75 Washer (M8) 5 5 STEP 1 There is a "R" decal on one end of the FRONT STABILIZER(4), the one with the MOVING WHEELS(48). Attach the FRONT STABILIZER(4) to the MAIN FRAME(1) with the wheels face to front and the "R" decal end at right side, then secure with CARRIAGE BOLTS(M8x1.25x60mm)(56), ARC WASHERS(M8)(74), and ACORN NUTS(M8x1.25)(69). STEP 2 Attach the REAR STABILIZER(3) onto the REAR FRAME(2) with CARRIAGE BOLTS(M8x1.25x60mm)(56), ARC WASHERS(M8)(74), and ACORN NUTS(M8x1.25)(69). NOTE: R 6 Place all parts from the box in a cleared area and position them on the floor in front of you. Remove all packing materials from your area and place them back into the box. Do not dispose of the packing materials until assembly is completed. Read each step carefully before beginning. If you are missing a part please call our toll-free number for assistance 1 (800) 375-7520 or e-mail us at: parts@staminaproducts.com ASSEMBLY INSTRUCTIONS You can adjust the LEVELING CAPS(50) on the REAR STABILIZER(3) to keep the INTONE Folding Recumbent Bike stable. Nylock Nut(M8) Plastic Washer Fixing Tube NOTE: Remove the FIXING TUBES, WASHERS, and NUTS from MAIN FRAME(1) and REAR FRAME(2) before any assembly. These parts are only for packing, do not dispose of the packing materials until assembly is completed. STEP 3 Store the PULL PIN(47) by inserting the pin into the hole in the REAR FRAME(2). ASSEMBLY INSTRUCTIONS 7 STEP 4 Attach the SEAT(43) to the SEAT FRAME(5) with HEX BOLTS(M8x1.25x20mm)(64) and WASHERS(M8) (75). Pull the ADJUSTMENT KNOB(41), then insert the SEAT FRAME(5) into the MAIN FRAME(1) and secure with the ADJUSTMENT KNOB(41). NOTE: It may be necessary to unscrew the ADJUSTMENT KNOB(41) slightly to insert the SEAT FRAME(5). Make sure that the pin on the ADJUSTMENT KNOB(41) is inserted into one of the holes in the SEAT FRAME(5). The ADJUSTMENT KNOB(41) should be screwed in tight to make the SEAT FRAME(5) fit securely in the MAIN FRAME(1). 1. 2. 3. STEP 5 Attach the BACK SUPPORT(6) to the SEAT FRAME(5) by sliding the slots in the end of the BACK SUPPORT(6) onto the pegs on the SEAT FRAME(5) and securing with CARRIAGE BOLT(M8x1.25x85mm) (57), SPACER(80) ,WASHER(M8)(75), and the LOCKING KNOB(45). STEP 6 Attach the HANDRAIL(7) onto the SEAT FRAME(5) with HEX BOLTS(M8x1.25x40mm)(65) and ARC WASHERS(M8)(74). Peg ASSEMBLY INSTRUCTIONS 8 STEP 7 NOTE: Thread the RIGHT PEDAL(40) onto the right side of the CRANK(8). Thread the LEFT PEDAL(39) onto the left side of the CRANK(8). STEP 8 Refer to the illustration. Swing up the METER BRACKET(31) to a proper position. NOTE: If necessary, loosen the HEX BOLT(M8x1.25x55mm)(66) which secure the METER BRACKET(31) for adjusting. Install two AA batteries into the METER(32), two batteries included. See page 10 for detailed battery installation instructions. Run the connection wire on the METER(32) through the hole in the METER BRACKET(31). Then attach the METER(32) to the METER BRACKET(31) with ROUND HEAD SCREWS(M5x0.8x10mm)(60). Plug the SENSOR WIRE(33) to the connection wire of the METER(32). The RIGHT PEDAL(40) has R stamped on the end of the pedal shaft. The RIGHT PEDAL(40) has right hand threads and is tightened by turning clockwise. The LEFT PEDAL(39) has L stamped on the end of the pedal shaft. The LEFT PEDAL(39) has left hand threads and is tightened by turning counter clockwise. SET UP INSTRUCTIONS 9 Place th...