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Hardware Bag Contents & Tool List 3 II. Attaching the Wheels 3 III. Installing the Tongue & Safety Flag 4 IV. Unfolding & Folding your Burley Cub 6 V. Using the Seat Harness 9 VI. Padded Seat & Shoulder Harness 12 VII. Hitching the Burley Cub to Your Bicycle 13 VIII. Trailer Maintenance and Care 14 IX. Safety Guidelines 16 X. Safety Checklists 21 XI. Parts List & Drawing 22 Warranty 24 Cub Owner’s Instruction & Safety Manual Contents Section Page Introduction 2 I. Hardware Bag Contents & Tool List 3 II. Attaching the Wheels 3 III. Installing the Tongue & Safety Flag 4 IV. Unfolding & Folding your Burley Cub 6 V. Using the Seat Harness 9 VI. Padded Seat & Shoulder Harness 12 VII. Hitching the Burley Cub to Your Bicycle 13 VIII. Trailer Maintenance and Care 14 IX. Safety Guidelines 16 X. Safety Checklists 21 XI. Parts List & Drawing 22 Warranty 24 Congratulations! You’ve just purchased a Burley® trailer, the lead ing choice of dis crim i nat ing bi cycle trailer own ers world wide. Every ef fort has been made to ensure your purchase is of top quality and proven design, ready to provide you with many years and thou sands of miles of happy, safe trailering. IMPORTANT: Because some of the features and guidelines for using the Burley Cub merit close attention, it is very im por tant that you fa mil iar ize yourself with the trailer by reading this manual all the way through before use. If you have any ques- tions, we encourage you to contact your Burley dealer. NOTE: Any reference to left or right is made in the direction of travel, as if you were sitting in the child seat looking forward. Introduction This manual is written sequentially to assist initial assembly.Your Burley Cub is shipped 95% factory-as sem bled.You will need to mount the refl ectors,install the tongue and brake, attach the wheels, side panels, roll bar and safety flag, and snap the cover into place. Once you’ve read the safety guidelines, you’re ready to go. Initial as sem bly should take 10-15 minutes. Sub se quent setting up and folding can eas i ly be done in a couple of minutes, no tools required. Before trailering, be sure you have a thorough understanding of the safety harness and of trailer hitch operation. Practice folding and un fold ing your trailer; it can easily be done in less than a minute, no tools required. Check to see that the trailer wheels and hitch are securely at tached.We again request that you read this manual from start to finish before use, referring to it as necessary in the future. When Loaning or Selling Your Trailer If you loan or sell your Burley Cub, supply the new user with this manual.They must familiarize them selves with all sections—especially sections “IX. Safety Guidelines” and “X. Safety Checklists” prior to use. It is es sen tial that they understand the differences between riding a bicycle with a trailer and without one. It is also essential that they understand correct wheel at tach ment, setup, folding, and use of the har ness, safety flag, cover, and hitch. Always ensure that both adult and child are wear ing helmets. Never loan your trailer if it is in need of maintenance or repair. Burley Cub Owner’s Instruction and Safety Manual I. Hardware Bag Contents and Tool List IMPORTANT: Please verify that you have received all of the con tents listed. Do not pro ceed with as sem bly if any parts are missing; contact Bur ley im me di ate ly for replacement parts. Hardware Bag Contents (1) Cub Brake Assembly (1) Brake Hardware Bag (3) #10 x 5/8 Philips pan bolts (3) #10 split washers (3) #10 x 1” fender washers (1) 4 x 6 plastic bag (1) 6 x 18 plastic bag Tool List 7/16” wrench Torque wrench Extension 7/16” socket Two no. 2 Phillips screwdrivers 1/4” pin punch and hammer, or 1/4” drill bit and hand drill (see page 8) II. Attaching the Wheels First, verify that the tires are inflated to 30-35 P.S.I. Next, tip the trailer frame on its back end. If you are working on a rough or dirty surface, lay down a cloth or other protective barrier to avoid damage to your trailer. With the quick-release lever in the “OPEN” position, insert the wheel axle assembly COMPLETELY INTO THE HOLLOW TRAILER AXLE, MAKING SURE THAT THE HORIZONTAL SHAFT GOES ALL THE WAY INTO THE AXLE. Quick-release Quick-release lever in unlocked “open” position lever in locked “closed” position Wheel axle assembly inserts into hollow trailer axle Burley Cub Owner’s Instruction and Safety Manual Once the wheels are fully seated in the hollow axle, the quick-relase lever should be positioned so that it is aimed to the rear of the trailer in the “CLOSED” position (the lever is marked for OPEN or CLOSED positions). The wheel quick-release/axle assembly comes preadjusted from Burley. NOTE: All wheels, including optional spoked alloy wheels, must be mounted with the recessed side of the hub facing out- ward. Make sure wheels are held securely, with wheel shaft fully inserted into the hollow axle. You should not be able to rock or shift wheels. Improperly i...
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