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NOTE: It is recommended that a fine tooth (36 teeth) saw blade be used to avoid the fraying of composite fibers. A carbide grit toothless saw blade is also acceptable. Please abide by the adage: “check twice, cut once!” It’s much easier than buying a new fork. NOTE: Fuji recommends that when cutting a steerer tube, a steerer tube cutting guide tool be used. It is very important that the steerer tube be cut straight. Once the steerer tube is cut, round out the top edge of the steerer tube by using an emery board or fine grit sandpaper. Wipe off excess dust. DO NOT breathe carbon dust! 4. FORK INSTALLATION Install the steerer tube plug. Insert the fork back into the headset and place the desired amount of headset spacers to achieve proper stem height. When proper height is achieved, install the preload cap. NOTE: Do not twist stem onto carbon steerer tube. This could result in damage to the steerer tube and render the fork unsafe. Adjust the headset to eliminate any free play, make sure that the fork still rotates freely. Make sure that the stem and fork are aligned. Tighten the stem’s top and bottom steerer clamp bolts in an alternating pattern. Increase torque in 5 in-lbf (0.56 Nm) increments, until the specified torque is achieved. Recommended torque for the steerer tube is 75 in-lbf (8.5 Nm). Do not exceed maximum torque of 90 in-lbf (10.1 Nm). Install the front brake on the fork. Recommended torque is 70 in-lbf (8 Nm). Do not exceed maximum torque of 87 in-lbf (10 Nm). Warning: It may be visually difficult to identify damage to the composite material. If the external composite surface is dented, frayed, gouged, deeply scratched, fractured, chipped or otherwise damaged, the component should be replaced. If seat post has been involved in a crash or impact, even if there is no visible damage, Fuji or an authorized Fuji dealer should inspect the product. CARBON SEAT POST INSTALLATION GUIDE Please read the following instructions. If you have any doubt regarding your mechanical ability, visit your local authorized Fuji dealer. Fuji recommends that the seat post be installed according to recommended torque specification. Please read the following warnings. Failure to follow any warning may result in a catastrophic failure of the seat post, resulting in serious injury or death. This phrase may not be repeated in connection with each warning. Warning: This product is designed for road use only. This seat post is NOT intended for off-road use. Warning: Recommended torques in this guide are specific for Fuji seat posts. Refer to the owners manual for the mating component’s recommended torque. Use the lowers torque recommendation. 1. SURFACE PREPARATION Before installing the seat post, follow the steps below: a. Remove all burrs and square edges from seat tube surfaces in contact with the seat post. These edges and burrs can dig into the material, compromising the strength of the carbon. Warning: Any deep scratch or gouge in the seat post can weaken the seat post resulting in failure, causing serious personal injury or death. b. Round posts: when using a standard seat clamp mechanism, the seat post collar should be positioned 180 degrees opposite the seat tube slot. This reduces the possibility of the edges of the seat tube digging into the seat post, which can compromise the integrity of the seat post. c. Remove any grease from internal surface of seat tube. Since composite seat posts are noNmetallic, they will not seize in the seat tube. Grease reduces the friction that is critical to proper seat post grip. ...

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