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– All Rights Reserved EB120 Advanced Ethanol Boiler EB120 Advanced Ethanol Boiler 2 FOREWORD Thank you for purchasing the Allard Research and Development EB120 – Advanced Ethanol Boiler. Please take the time to read these instructions before you begin as they contain important information about the installation and maintenance requirements, as well as safety instructions. The EB120 is shipped with our intelligent remote control unit (the EB-A Controller), and a custom temperature probe. With this remote, not only can you control the temperature and time duration of your production run, but also control an external 120V 5A pump. The remote also allows for the manual operation of the drain valve, a key-lock, and allows the selection of Fahrenheit or Centigrade for the temperature reading; as well as displaying the EB120’s status via the 8 LEDs. Note also that one remote control unit can control multiple EB120 boilers. Every EB120 Advanced Ethanol Boiler is thoroughly tested before leaving the factory so there may be small amounts of water inside the boiler when you receive the unit. IMPORTANT .. Read this manual before installation and operation. .. This equipment must be installed by competent person. .. Disconnect the power supply before exposing electrical connections. .. Confirm the right voltage to the system. .. This product is never to be operated by persons under the age of 21. .. Ensure that you have obtained the proper permits before use. .. Keep accurate and detailed records of your use of the EB120, and the ethanol produced. SAFETY PRECAUTIONS for ethanol production .. Do not smoke near the EB120, especially during operation. .. Never operate the EB120 without the safety pressure relief valve installed. .. Always ensure there is no blockage to the steam outlet line, or through the still. .. Always operate the system in an area with plenty of ventilation. .. Use caution, as the steam outlet, connecting pipes, and your still will reach high temperatures. EB120 Advanced Ethanol Boiler 3 Chapter One : Specifications Model Power (kw) Voltage (V) Phase (N~) Current (A) Dimensions (....W..H) EB-120 12.0 230/400 1/3 52./17 20".8.25".19" 1. Parameters and dimensions of EB-A controller (chart 2) Model Timer Range (minutes) Temperature Dimension(mm) L*W*H Remarks EB-A 15-240 173...... 5.75".3.5". 1" When the time widow displays ”Long” the boiler will operate continuously until it is switched off. Chapter Two: The EB120 Advanced Ethanol Boiler. Parts description No. Part Description 1 ElectroMagnetic solenoid Automatically controls the beer in 2 Water level probe Detect the water level 3 Pressure relief valve Operates if the pressure in the boiler exceeds 1.2kg/ c m2 4 Steam outlet Steam outlet 5 Overheat switch Boil dry protector operates at 105.. 6 Heat element Heat element 7 Proportional Solenoid Automatically controls the cooling water flow 8 Cooling Water Out Output that connects to the Still cooling water input 9 Cooling Water In Connections for the cooling water output 10 Power entry The rout of power wire 11 Control cable entry The tout of control cable 12 Accessorial circuit board Connect and control the heat element 13 terminal Connection for power supply 14 Earth wire plug Connection for earth wire 15 Drain valve Drain valve 16 Pump Pump 17 Beer in Connect to pump for beer iput 18 Exhaust valve Exhaust valve 19 Drain outlet Outlet for drain 20 Main circuit board Control center Parts description of EB-A controller. No. Part Description 1 On/Off Turns the system On and Off 2 Pump Operates an external (user supplied) pump EB120 Advanced Ethanol Boiler EB120 Advanced Ethanol Boiler 5 3 Drain Control Operates Drain, and used to set Cooling Water Flow Rate 4 Set Preset Run Time and Distillation Control Temperature 5 .. Increase button 6 .. Decrease button 7 C/F & Enter Enter Key. Also change from Fahrenheit to Centigrade 8 Time display Displays the remaining time of the boiler operation 9 Temp display Displays the detected temperature of distillation column 10 L1 Beer Input pump operating 11 L2 Cooling water inlet in operation 12 L3 Indicator LED for draining green is for auto drain, red is for manual drain 13 L4 Overheat Indicator 14 L5 Tank Overheat Indicator. Red means the boiler was cut off as the heating elements are too hot (usually because of a lack of beer input) 15 L6 Cooling water proportional valve operation indicator 16 L7 Indicates the detected temperature is lower than the preset temperature and boiler is heating. 17 L8 Indicates the detected temperature is higher than the preset temperature and the boiler is in idle mode. Chapter Three: Installation .. Disconnect all power before installation. .. If the boiler is installed in an inaccessible place, ensure that the electrical power, beer supply, and water supply can be easily turned off in an emergency. .. The minimum water inlet pressure is 3.6 psi (0.25 bar) and the maximum is 30 psi (2 bar), for pressures in excess of this, use an inline...