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WARNING: Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known by the State of California to cause cancer and reproductive harm. Wash hands after handling. IMPORTANT: DO NOT plug battery charger into power receptacle or set any charger controls until ALL connections have been made. Turn all vehicle switches OFF (ignition, lights, radio, etc.) before connecting battery charger. Turn all battery charger and time switches OFF before connecting battery charger. 1. Position AC and DC cords to reduce risk of damage by hood, door, or moving engine parts. 2. Determine which battery terminal is the POSITIVE terminal. (The Positive terminal may be identified with a POS, P, or +, and usually has a larger diameter than the Negative terminal (NEG, N, —). 3. Determine which battery terminal is grounded (connected) to the chassis. Continued on next page OURGP12,0000004 –19–09JUN04–1/3 15-14 PN=29 ControlsandOperation 4. Connect one clamp of the battery charger to the UNGROUNDED battery terminal using (a) or (b) below: a. Negative-Grounded Vehicles: Connect Positive (red) clamp (A) of battery charger to Positive (Ungrounded) battery terminal. b. Positive-Grounded Vehicles: Connect Negative (black) clamp of battery charger to Negative (Ungrounded) battery terminal. NOTE: Rockortwistclampbackandforthseveraltimes tomakeagoodconnection. IMPORTANT: Do not connect ground clamp to the carburetor, fuel lines, or sheet metal body parts. 5. Connect remaining battery charger clamp to a heavy-gauge metal part of vehicle chassis or engine block, as far from battery as possible. 6. Plug battery charger AC power cord into 120-volt AC receptacle. A—Positive (Red) Clamp NegativeGroundConnections TYB4726 –UN–25JUN04 Continued on next page OURGP12,0000004 –19–09JUN04–2/3 15-15 PN=30 ControlsandOperation CAUTION: NEVER charge a frozen battery. IMPORTANT: Do not use battery charger to start vehicle without a battery in it. 7. Turn charge time switch (B) from OFF to HOLD position. 8. Set charge rate switch (C) to the Engine Start position for the voltage of the vehicle being started. IMPORTANT: Do NOT crank engine for more than 3 seconds at a time. Wait for at least 4 minutes between attempts to start engine. NOTE: Inextremelycoldweather,orwhenbatteryis severelyexhausted,chargebatteryfor5minutes beforecrankingengine. 9. Crank the engine for no more than 3 seconds. 10. If engine does not start: Wait 240 seconds (4 minutes) before attempting to start vehicle again. NOTE: Inextremelycoldweather,orwhenbatteryis severelyexhausted,wait240seconds(4minutes) aftercrankingengine,thenchargebatteryfor5 moreminutesbeforeattemptingtostartvehicle again. If engine starts:Turn charge rate switch to OFF position, unplug AC power cord, disconnect clamp to ground (chassis or engine block), then disconnect clamp to battery terminal. TY25862ControlPanel B—ChargeTimeSwitchC—ChargeRateSwitch TYB4742 –UN–31AUG04 OURGP12,0000004 –19–09JUN04–3/3 15-16 PN=31 Troubleshooting Troubleshooting Battery Charger Symptom Problem Solution No meter reading. (AC cord unplugged.) Clamps not making good connection. Rock or twist clamps back and forth to improve connection. Battery voltage is too low. Plug AC cord into outlet. Charger will not turn on when properly connected. AC outlet is dead. Check for voltage at outlet. Use a different outlet. Poor electrical connection. Check connections. Rock or twist clamps back and forth for better connection. Charger makes clicking noise. Circuit breaker is cycling. Check switch position. Battery is defective. Check battery. Battery is severely discharged . Continue charging until battery can take a charge. If problem continues for 20 minutes, stop charging and have battery checked. Battery connections are reversed. Shut off charger and correct lead connections. OUOD006,0000008 –19–09JUN04–1/1 20-1 PN=32 Storage Storing Battery Charger-Engine Starter CAUTION: Battery electrolyte is dangerous and corrosive. Wear eye protection and protective clothing when cleaning clamps. Clean clamps each time battery charger is used to prevent corrosion from battery electrolyte. Store battery charger in a clean, dry place. TY25862BatteryCharger-EngineStarter TYB4754 –UN–07SEP04 OUOD006,0000009 –19–09JUN04–1/1 25-1 PN=33 Specifications Battery Charger-Engine Starter Specifications Model .................................................................................................... Type ...................................................................................................... TY25862 Battery Charger/Engine Starter Maximum Input — Voltage ............................................................................................ — Cycles ............................................................................................. 120 Volts 60 Hz Charging Output — Amperage (Charging) ..................................................................... — Amperage (Starting) ...............................