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ATTENTION INSTALLING PERSONNEL Prior to installation, thoroughly familiarize yourself with this Installation Manual. Observe all safety warnings. During installation or repair, caution is to be observed. It is your responsibility to install the product safely and to educate the customer on its safe use. Goodman Manufacturing Company, L.P. IO-355E 08/10 5151 San Felipe, Suite 500, Houston, TX 77056 © 2004-2010 Goodman Manufacturing Company, L.P. CONTENTS Important Safety Instructions............................................. 2 Important Note to Owner Regarding Product Warranty ..... 3 Shipping Inspection ........................................................... 3 Codes & Regulations ........................................................ 3 Replacement Parts ............................................................ 3 Pre-Installation Instructions ............................................... 3 Location............................................................................. 4 Ductwork ........................................................................... 4 Return Ductwork ............................................................... 4 Return Air Filters ............................................................... 4 Electric Heat ...................................................................... 4 HKR Installation................................................................. 4 Electrical Supply Wire and MOP ....................................... 4 Building Electrical Service Inspection ............................... 5 Wire Sizing ........................................................................ 5 Maximum Overcurrent Protection (MOP) .......................... 6 Electrical Connections – Supply Voltage ........................... 6 Air Handler Only (Non-Heat Kit Models) ....................... 6 Air Handler With Non-Circuit Breaker Heat Kits ........... 6 Air Handler With Heat Kits Containing a Circuit Breaker......................................... 6 Low Voltage Connections ............................................. 6 Refrigerant Lines ............................................................... 6 Tubing Preparation ............................................................ 6 Post Brazing ...................................................................... 6 Piping Size ........................................................................ 6 Special Instructions ........................................................... 6 Downflow Conversion ....................................................... 7 Horizontal Conversion ....................................................... 8 Condensate Removal ........................................................ 8 ACHIEVING 2% LOW LEAKAGE RATE ........................... 9 ATUF/ARUF/ARPF/ADPF MOTOR ................................... 9 CFM Delivery .................................................................. 10 ASPF Motor ..................................................................... 10 CFM Delivery .................................................................. 10 Thermostats .................................................................... 10 Start-Up Procedure ..........................................................11 Regular Maintenance .......................................................11 THERMOSTAT WIRING .................................................. 12 ASPF THERMOSTAT CONNECTIONS........................... 14 COOLING UNIT WITH OPTIONAL HEAT KITS OF 10kW AND BELOW .............................................. 14 COOLING UNIT WITH OPTIONAL HEAT KITS OF 15 kW AND ABOVE AND ROOM THERMOSTAT WITH TWO STAGES OF HEAT.................................. 15 HEAT PUMP UNIT WITH OPTIONAL HEAT KITS OF 10kW AND BELOW ........................... 15 HEAT PUMP UNIT WITH OPTIONAL HEAT KITS OF 15 kW AND ABOVE ........................... 16 ELECTRONIC BLOWER TIME DELAY RELAY .............. 17 Important Safety Instructions The following symbols and labels are used throughout this manual to indicate immediate or potential safety hazards. It is the owner’s and installer’s responsibility to read and comply with all safety information and instructions accompanying these symbols. Failure to heed safety information increases the risk of personal injury, property damage, and/or product damage. HIGH VOLTAGE! Failure to do so may cause property damage, personal injury or death. Disconnect ALL power before servicing. Multiple power sources may be present. To avoid property damage, personal injury or death due to electrical shock, this unit MUST have an electrical ground. Theelectrical ground circuit may consist of anappropriately sized electrical wire connecting the ground lug in the unit control box to the buildingelectrical service panel. Other methods of grounding are permitted if performed in accordance with the National Electric Code (NEC)/American National Standards Institute (ANSI)/Natio...
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