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They may cause cracks in the tool base. 16. Draw attention to the need to use cutters of the correct shank diameter and suitable for the speed of the tool. 17. Some material contains chemicals which may be toxic. Take caution to prevent dust inhalation and skin contact. Follow material supplier safety data. SAVE THESE INSTRUCTIONS WARNING: MISUSE or failure to follow the safety rules stated in this instruction manual may cause serious personal injury. SYMBOLS USD101-2 The followings show the symbols used for tool. V ....................... volts ................alternating current A .......................amperes n....................no load speed ° Hz ..................... hertz .../min................revolutions or reciprocation per minute FUNCTIONAL DESCRIPTION FUNCTIONAL DESCRIPTION 1. Motor unit housing 2. Index line 3. Scale ring 4. Graduation 5. Lock lever 1 2 5 8 34 38 14 1 2 3 4 5 003661 1. Switch lever 0 1 OFF ON CAUTION: • Always be sure that the tool is switched off and unplugged before adjusting or checking function on the tool. Adjusting the depth of cut Place the tool on a flat wood surface. Open the lock lever. Turn the motor unit until the bit just touches the flat surface. Close the lock lever. Rotate the scale ring until the zero-line is on the index line on the motor unit. One graduation on the scale ring means the cutting edge of the bit is exposed 1/64” below the base. While holding up the base slightly, open the lock lever and turn the motor unit clockwise until the index line on the motor unit reaches the desired depth indicated on the scale ring. Close the lock lever firmly. Switch action For RF1100 and RF1101 CAUTION: • Before plugging in the tool, always check to see that the tool is switched off. • Switch can be locked in “ON” position for ease of operator comfort during extended use. Apply caution when locking tool in “ON” position and maintain firm grasp on tool. To start the tool, move the switch lever to the I (ON) position. To stop the tool, move the switch lever to the O (OFF) position. Motor unit cord 2. Outlet 3. Lock button 4. Switch trigger 003663 For RD1100 and RD1101 1 CAUTION: • Before plugging in the tool, always check to see that the 2 switch trigger actuates properly and returns to the “OFF” 3 position when released. 4 • Switch can be locked in “ON” position for ease of operator comfort during extended use. Apply caution when locking tool in “ON” position and maintain firm grasp on tool. After connecting the motor unit cord to the outlet in the han dle, move the switch lever to the “ON” position. To start the tool, simply pull the switch trigger. Release the switch trigger to stop. For continuous operation, pull the switch trigger and then push in the lock button. To stop the tool from the locked position, pull the switch trigger fully, then release it. Speed adjusting dial For model RF1101 and RD1101 only The tool speed can be infinitely adjusted between 8,000 and 24,000 rpm by turning the speed adjusting dial on the top of the tool. Higher speed is obtained when the dial is turned in the direction of number 6; lower speed is obtained when it is turned in the direction of number 1. This allows the ideal speed to be selected for optimum material processing, i.e. the speed can be correctly adjusted to suit the material and bit diameter. CAUTION: • If the tool is operated continuously at low speeds for a long time, the motor will get overloaded, resulting in tool malfunction. • The speed adjusting dial can be turned only as far as 6 and back to 1. Do not force it past 6 or 1, or the speed adjusting function may no longer work. ASSEMBLY ASSEMBLY CAUTION: • Always be sure that the tool is switched off and unplugged before carrying out any work on the tool. Installing or removing the bit CAUTION: • Do not tighten the collet chuck without inserting a bit, or the collet chuck will break. • When using bit of bigger than 1-1/4” in diameter, install base plate with center hole diameter 2-1/2”, replacing the original base plate. 003672 First, remove the motor unit from the base as follows. 1. Open the lock lever. 2. While holding the base, turn the motor unit counterclockwise. 3. Turn it until the pin in the base is disengaged from the groove in the motor unit. Lift the motor unit free from the base. Insert the bit all the way into the collet cone and tighten the collet nut securely with the two wrenches. These routers accommodate the bits with 1/2” diameter shank. When using the 1/4” diameter shank bit, replace the equipped collet chuck with the one for 1/4” diameter shank bit which is provided as the standard accessory. To remove the bit, follow the installation procedure in reverse. 2. Router bit 003674 Reinstall the motor unit Install the motor unit into the base as follows. 1. Open the lock lever. 2. While holding the base, insert the motor unit into the base aligning the pin with the groove in the base. 3. Confirm that the pin and the groove are aligning. Rotate the mo...

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