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Apply caution when locking tool in “ON” position and maintain firm grasp on tool. To start the tool, move the switch lever to the I (ON) position. To stop the tool, move the switch lever to the O (OFF) position. Motor unit cord 2. Outlet 3. Lock button 4. Switch trigger 003663 For RD1100 and RD1101 1 CAUTION: • Before plugging in the tool, always check to see that the 2 switch trigger actuates properly and returns to the “OFF” 3 position when released. 4 • Switch can be locked in “ON” position for ease of operator comfort during extended use. Apply caution when locking tool in “ON” position and maintain firm grasp on tool. After connecting the motor unit cord to the outlet in the han dle, move the switch lever to the “ON” position. To start the tool, simply pull the switch trigger. Release the switch trigger to stop. For continuous operation, pull the switch trigger and then push in the lock button. To stop the tool from the locked position, pull the switch trigger fully, then release it. Speed adjusting dial For model RF1101 and RD1101 only The tool speed can be infinitely adjusted between 8,000 and 24,000 rpm by turning the speed adjusting dial on the top of the tool. Higher speed is obtained when the dial is turned in the direction of number 6; lower speed is obtained when it is turned in the direction of number 1. This allows the ideal speed to be selected for optimum material processing, i.e. the speed can be correctly adjusted to suit the material and bit diameter. CAUTION: • If the tool is operated continuously at low speeds for a long time, the motor will get overloaded, resulting in tool malfunction. • The speed adjusting dial can be turned only as far as 6 and back to 1. Do not force it past 6 or 1, or the speed adjusting function may no longer work. ASSEMBLY ASSEMBLY CAUTION: • Always be sure that the tool is switched off and unplugged before carrying out any work on the tool. Installing or removing the bit CAUTION: • Do not tighten the collet chuck without inserting a bit, or the collet chuck will break. • When using bit of bigger than 1-1/4” in diameter, install base plate with center hole diameter 2-1/2”, replacing the original base plate. 003672 First, remove the motor unit from the base as follows. 1. Open the lock lever. 2. While holding the base, turn the motor unit counterclockwise. 3. Turn it until the pin in the base is disengaged from the groove in the motor unit. Lift the motor unit free from the base. Insert the bit all the way into the collet cone and tighten the collet nut securely with the two wrenches. These routers accommodate the bits with 1/2” diameter shank. When using the 1/4” diameter shank bit, replace the equipped collet chuck with the one for 1/4” diameter shank bit which is provided as the standard accessory. To remove the bit, follow the installation procedure in reverse. 2. Router bit 003674 Reinstall the motor unit Install the motor unit into the base as follows. 1. Open the lock lever. 2. While holding the base, insert the motor unit into the base aligning the pin with the groove in the base. 3. Confirm that the pin and the groove are aligning. Rotate the motor unit clockwise into the base. 4. Close the lock lever. 1 1. Lock lever 1. Wrench 1 2 003673 1 1. Pin For equipped with switch-in-handle For equipped with switch-in-handle Connect the motor unit cord to the outlet in the handle. Set the tool base on the workpiece to be cut without the bit OPERATION making any contact. Then turn the tool on and wait until the bit attains full speed. Move the tool forward over the work- piece surface, keeping the tool base flush and advancing smoothly until the cutting is complete. When doing edge cutting, the workpiece surface should be on the left side of the bit in the feed direction. 001984 1 2 1. Motor unit cord 2. Outlet 2 1 2 3 4 4 1 2 3 4 1. Feed direction 2. Bit revolving direction 3. Workpiece 4. Straight guide 1. Workpiece 2. Bit revolving direction 3. View from the top of the tool 4. Feed direction 001985 NOTE: • Moving the tool forward too fast may cause a poor quality of cut, or damage to the bit or motor. Moving the tool forward too slowly may burn and mar the cut. The proper feed rate will depend on the bit size, the kind of workpiece and depth of cut. Before beginning the cut on the actual workpiece, it is advisable to make a sample cut on a piece of scrap lumber. This will show exactly how the cut will look as well as enable you to check dimensions. • When using the straight guide, be sure to install it on the right side in the feed direction. This will help to keep it flush with the side of the workpiece. 1 2 3 1. Hex socket bolts 2. Guide bar 3. Straight guide 003678 Straight guide (optional accessory) The straight guide is effectively used for straight cuts when chamfering or grooving. To install the straight guide, insert the guide bars into the holes in the tool base. Adjust the distance between the bit and the straight guide. At the desired distance, tigh...

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