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Rinse thoroughly. 4. Remove the valve and tee from the bottom of the kettle by removing the clamp. Remove o-rings. Wash and dry thoroughly. When re-installing the valve, apply USDA approved food grade grease (Chesterton 622 or equal) to o-rings. Gently push tee and valve body in place and secure with clamps. 5. Clean outer drive shaft seal on the side of the kettle by removing thumb screws. Slide seal retainer plate and quad ring away from the kettle or shaft housing. Clean the shaft, seal and quad ring. Before re-installing, apply a liberal amount of USDA approved food grade grease to the opening around the shaft and slide quad ring back in place. Push the seal retainer place back in place and tighten with thumb screws. 6. Remove temperature sensor probe by removing clamp. Slide sensor out of seal holder. Remove o-rings. Clean sensor, seal and o-rings. Before re-installing, apply a liberal amount of USDA approved food grade grease on o-rings. _ DAILY PRE-START UP 1. The operator must check the kettle, springs and scraper blades for proper installation before turning kettle on. 2. Make sure the connecting coupling from the drive shaft to the agitator is properly installed with the quick release pin fully engaged. 3. Label and place clean chart on chart recorder. If the above cannot be achieved, call your maintenance supervisor or service contractor before proceeding. OPERATING INSTRUCTIONS HORIZONTAL MIXER KETTLE Your kettle has been equipped with a control panel that has some or all of the following functions: 1. Main POWER switch 2. Temperature control 3. 24 hour chart recorder 4. KETTLE RUN push button 5. Agitator speed control with variable settings 6. Agitator STOP/START 7. Potable water meter with OFF/ON switch and push button to add water 8. Manual COOL water switch 9. Kettle selector switch for CONTINUOUS, OFF, COOK 10. SIMMER switch 11. Product VALVE OPEN/CLOSED Operating the Kettle 1. To operate the system the main power switch on the control panel must be turned on. The temperature control computer will run through its diagnostics for about one minute. 2. To set desired temperature, turn switch to COOK. This activates the temperature controller. The temperature displayer and the actual temperature will appear. To change the temperature set point, press the push button with “+” to raise or increase the temperature or press the button with “-“ to decrease or lower the temperature. 3. Push the button marked KETTLE RUN and the steam will come on to heat the kettle and its contents until the set point temperature is reached. It will cycle off and on to maintain the set point temperature. 4. To start the agitator, press the button marked AGITATOR START and a green light will indicate the agitator is on. 5. To stop the agitator, press the red AGITATOR STOP mushroom button. 6. To change the speed of the agitator, turn the SPEED CONTROL knob to the right to increase the speed or to the left to decrease the speed. As a safety precaution, always turn the speed to “0” when kettle is not in use and before use. _ 7. To add ingredients to the kettle, push AGITATOR STOP button. Steam heating will continue in the jacket and the agitator must be started again as soon as possible or product might burn on the surface of the kettle. 8. CONTINUOUS STEAM is a manual override allowing steam into the kettle but with no temperature control. 9. SIMMER allows maintenance to the set point temperature but gently introduces heat into the kettle. Ready to pump food out of kettle 1. Foods must be cooked to a minimum of 165°F to kill dangerous pathogens and must be at least this temperature when it casings are filled. Set temperature on the control panel to at least 165°F before pumping. 2. Pump food through MFS to heat hoses and MFS parts until at least 165°F can be maintained when product exits the MFS. Product may be poured back into the kettle for reheating before pumping. 3. Put down cover of kettle to maintain heat and to maintain a moist atmosphere in the kettle which will make cleaning easier. 4. Empty the kettle as quickly as possible to prevent over-cooking of product and to maintain quality, consistency and temperature. 5. Temperature may be turned OFF or placed on SIMMER when kettle product reaches the steam jacketed area to reduce chances...

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